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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   Clutch cable.   Jun 26 2023, 07:12 PM
bkrantz   Speedo cable, with a "boot" made from 3M...   Jun 26 2023, 07:13 PM
bkrantz   Muffler and new flange gaskets.   Jun 26 2023, 07:14 PM
bkrantz   O2 cable, and then all the cables bundled and wrap...   Jun 26 2023, 07:15 PM
bkrantz   Here is photo proof that I took the rag out of the...   Jun 26 2023, 07:18 PM
bkrantz   Oil filler in place. Tomorrow I will finish up.   Jun 26 2023, 07:19 PM
Puebloswatcop   :beer2: Hoping for the best end of the leaks   Jun 26 2023, 07:27 PM
bkrantz   OK, all the wires laid out and first connections.   Jun 27 2023, 07:35 PM
bkrantz   And more photo evidence that I did not leave thing...   Jun 27 2023, 07:36 PM
bkrantz   ITBs, more cables, vacuum lines, and fuel lines.   Jun 27 2023, 07:38 PM
bkrantz   OK, everything installed (except the air filters).   Jun 27 2023, 07:41 PM
bkrantz   The last thing I did today was test the fuel syste...   Jun 27 2023, 07:43 PM
bkrantz   First test today. I cycled the ignition a few mor...   Jun 28 2023, 08:12 PM
bkrantz   Once warmed up, I checked the airflow balance from...   Jun 28 2023, 08:13 PM
bkrantz   I shut it down and checked underneath. No leaks (...   Jun 28 2023, 08:14 PM
bkrantz   And no signs of leaking (yet) from the cooler seal...   Jun 28 2023, 08:17 PM
cassmcentee   Congrats!   Jun 28 2023, 09:40 PM
bkrantz   Fudge! I checked underneath today after the e...   Jun 29 2023, 07:52 PM
bkrantz   It looks like the stock screw-in galley plug is le...   Jun 29 2023, 07:57 PM
bkrantz   OK, fellow maniacs, I thought about this for a cou...   Jul 1 2023, 05:00 PM
bkrantz   And here's the little bugger*, aka stock threa...   Jul 1 2023, 05:01 PM
bkrantz   Even while unscrewing the plug, the leak is obviou...   Jul 1 2023, 05:02 PM
bkrantz   OK, now I have you!   Jul 1 2023, 05:03 PM
bkrantz   And we will deal with you later.   Jul 1 2023, 05:03 PM
Cairo94507   Is that a crack running under the plug? Its appea...   Jul 2 2023, 06:25 AM
bkrantz   Is that a crack running under the plug? Its appe...   Jul 3 2023, 02:18 PM
Ottomotion   Not a crack (I hope!) but a surface scratch an...   Jul 6 2023, 08:53 AM
bkrantz   Not a crack (I hope!) but a surface scratch a...   Jul 6 2023, 07:26 PM
bkrantz   OK, I decided to try sealing the plug today. Firs...   Jul 3 2023, 02:19 PM
bkrantz   Then I did the same for the galley opening.   Jul 3 2023, 02:20 PM
bkrantz   I reverted to the sealant that worked the first ti...   Jul 3 2023, 02:21 PM
bkrantz   Plug installed, along with the engine mount and cr...   Jul 3 2023, 02:22 PM
930cabman   Steel plug/aluminum case. I have seen this debate ...   Jul 4 2023, 06:52 AM
bkrantz   Steel plug/aluminum case. I have seen this debate...   Jul 4 2023, 08:43 PM
Cairo94507   :popcorn: :beer2:   Jul 5 2023, 07:34 AM
Puebloswatcop   :popcorn: :DRUNK: waiting with anticipation....   Jul 5 2023, 06:20 PM
bkrantz   And......no.   Jul 5 2023, 08:24 PM
bkrantz   Just like last time, the morning after was not goo...   Jul 5 2023, 08:25 PM
Lilchopshop   Have you considered trying to find an Aluminum plu...   Jul 6 2023, 04:32 AM
Cairo94507   :(   Jul 6 2023, 06:49 AM
DRPHIL914   @bkrantz man that sucks! wow, i agree that m...   Jul 6 2023, 07:17 AM
bkrantz   [b]@[url=http://www.914world.com/bbs2/index.php?s...   Jul 6 2023, 07:25 PM
BillJ   When i had the 4cyl race engine done on the scca ...   Jul 6 2023, 01:04 PM
bkrantz   When i had the 4cyl race engine done on the scca...   Jul 6 2023, 07:50 PM
Ottomotion   I might go nuclear and use JB Weld. If it is cra...   Jul 6 2023, 09:05 PM
930cabman   I might go nuclear and use JB Weld. If it is cr...   Jul 7 2023, 09:58 AM
bkrantz   I removed the cross bar and left motor mount again...   Jul 6 2023, 07:27 PM
bkrantz   Under UV light before any cleaning. Most of the j...   Jul 6 2023, 07:29 PM
bkrantz   As I unscrewed the plug, the sealant was uncured a...   Jul 6 2023, 07:31 PM
bkrantz   To check for a crack I used a mirror to get a look...   Jul 6 2023, 07:34 PM
bkrantz   Just like last time, with different sealant, the p...   Jul 6 2023, 07:35 PM
r_towle   Good luck, that is certainly a pesky annoying issu...   Jul 6 2023, 08:02 PM
Cairo94507   Indeed. :beer2:   Jul 7 2023, 06:44 AM
Shivers   @[url=http://www.914world.com/bbs2/index.php?showu...   Jul 7 2023, 06:53 AM
bkrantz   @[url=http://www.914world.com/bbs2/index.php?show...   Jul 7 2023, 07:18 PM
bkrantz   Her we go again. One thing I found that might hav...   Jul 10 2023, 07:23 PM
bkrantz   Using a mirror to see how much oil pooled in the b...   Jul 10 2023, 07:28 PM
bkrantz   Fedex brought this today. Same basic diameter and...   Jul 10 2023, 07:31 PM
bkrantz   Good news: it does thread into the hole.   Jul 10 2023, 07:32 PM
bkrantz   Bad news: with a moderate amount of torque, this i...   Jul 10 2023, 07:35 PM
bkrantz   A reminder, the stock plug screws in flush to clea...   Jul 10 2023, 07:36 PM
bkrantz   So I tried this, and cut off as much of the plug t...   Jul 10 2023, 07:37 PM
bkrantz   A test fit, and without torquing too hard I got it...   Jul 10 2023, 07:39 PM
bkrantz   And a new goo to try, hard-setting Permatex. I ru...   Jul 10 2023, 07:41 PM
bkrantz   I was able to screw the plug in almost flush. I d...   Jul 10 2023, 07:45 PM
bkrantz   Just enough clearance for the motor mount. I bolt...   Jul 10 2023, 07:47 PM
bkrantz   Still letting my latest plug attempt cure. I deci...   Jul 11 2023, 06:48 PM
bkrantz   All the parts, with new O-ring, gasket, and copper...   Jul 11 2023, 06:49 PM
bkrantz   All set, with a dab of sealant under the bolt head...   Jul 11 2023, 06:50 PM
bkrantz   After giving the Permatex 72 hours to set, I ran t...   Jul 13 2023, 06:57 PM
bkrantz   The taco plate is dry, too. But I need to let it ...   Jul 13 2023, 06:58 PM
Cairo94507   Praying you solved that troubling issue. :beer2:   Jul 14 2023, 08:17 AM
Ottomotion   Such great documentation! Fingers crossed. Lo...   Jul 14 2023, 10:15 AM
bkrantz   Well, I took a quick look this morning...   Jul 14 2023, 07:35 PM
bkrantz   No oil drips!   Jul 14 2023, 07:35 PM
bkrantz   And as best I can see, the new plug is also dry. ...   Jul 14 2023, 07:37 PM
raynekat   Looking good Bob. Wow, that is some oil leak adven...   Jul 15 2023, 01:38 AM
Cairo94507   :popcorn: :beer2:   Jul 15 2023, 07:10 AM
cassmcentee   :Qarl:   Jul 15 2023, 07:12 AM
Puebloswatcop   Bob, you are the picture of persistance and awesom...   Jul 15 2023, 11:55 AM
bkrantz   Thanks, guys. Now don't jinx me. I know the ...   Jul 15 2023, 08:06 PM
bkrantz   Back home, and a bit of 914 time. Still no oil dr...   Jul 18 2023, 07:11 PM
bkrantz   Left side lower sheet metal.   Jul 18 2023, 07:12 PM
bkrantz   Shift rod. And checked everything.   Jul 18 2023, 07:12 PM
bkrantz   Back on the wheels--finally. Tomorrow I should ha...   Jul 18 2023, 07:14 PM
Cairo94507   :beer2:   Jul 19 2023, 05:54 AM
DRPHIL914   Awesome, persistence pays off, hope you have solve...   Jul 19 2023, 08:16 AM
bkrantz   Awesome, persistence pays off, hope you have solv...   Jul 19 2023, 07:27 PM
bkrantz   Only a quick drive today, but long enough and time...   Jul 19 2023, 07:28 PM
930cabman   Lookin good   Jul 20 2023, 04:53 AM
jesse7flying   You've done a great job buddy. Congrats!   Jul 20 2023, 08:34 AM
bkrantz   Thanks, guys. One more good sign today, after the...   Jul 20 2023, 07:33 PM
NS914   Hi Bob, I have likely sent a similar message in th...   Jul 21 2023, 07:52 AM
bkrantz   Hi Bob, I have likely sent a similar message in t...   Jul 22 2023, 08:22 AM
Lilchopshop   That's gotta feel good! :headbanger: :h...   Jul 21 2023, 06:34 AM
930cabman   I nominate Bob for best 914 restoration of the yea...   Jul 21 2023, 09:50 AM
Ottomotion   I second! Excellent work! You will need ...   Jul 21 2023, 10:06 AM
nivekdodge   Bob beautiful work. I use your post for directi...   Jul 21 2023, 09:16 PM
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