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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
nivekdodge   Thanks bob, I thought i saw it go in. Not crazy af...   Jul 22 2023, 08:59 PM
bkrantz   Thanks bob, I thought i saw it go in. Not crazy a...   Jul 23 2023, 07:11 PM
nivekdodge   What mountains were in the backdrop?   Jul 22 2023, 09:00 PM
bkrantz   What mountains were in the backdrop? The La Pla...   Jul 23 2023, 07:12 PM
bkrantz   Just a follow up. On Saturday, I went to our loca...   Aug 7 2023, 07:23 PM
bkrantz   Even better, on the morning after not one drop of ...   Aug 7 2023, 07:27 PM
930cabman   Even better, on the morning after not one drop of...   Sep 19 2023, 11:26 AM
Puebloswatcop   Congratulations Bob.....Job well done, you persist...   Aug 7 2023, 07:29 PM
Gint   Bob! Nice. RRC is in Moab next year. Not ve...   Sep 18 2023, 08:37 PM
bkrantz   Bob! Nice. RRC is in Moab next year. Not v...   Sep 19 2023, 08:04 PM
Gint   Bob! Nice. RRC is in Moab next year. Not ...   Sep 19 2023, 08:16 PM
Cairo94507   Congratulations on a major victory. :trophy:   Sep 19 2023, 01:25 PM
bkrantz   OK, after neglecting my 914 I finally need to get ...   Mar 24 2024, 07:56 PM
bkrantz   Here's the roll bar pad, which I think is orig...   Mar 24 2024, 07:58 PM
bkrantz   The worst bit is the cracked center. I was able t...   Mar 24 2024, 07:59 PM
bkrantz   Last year I bought a 914 Rubber reproduction, and ...   Mar 24 2024, 08:00 PM
bkrantz   If I had know they put a 2024 calendar in the box,...   Mar 24 2024, 08:03 PM
bkrantz   Time to take out the old pad, starting with the si...   Mar 24 2024, 08:04 PM
bkrantz   New and old. Not a bad repro.   Mar 24 2024, 08:07 PM
bkrantz   Last bits to remove: the latch cover plates.   Mar 24 2024, 08:08 PM
bkrantz   The mounting ears were bent out. I took the chanc...   Mar 24 2024, 08:09 PM
bkrantz   I also had to trim the corners in the new pad rece...   Mar 24 2024, 08:10 PM
bkrantz   Final adjustment: take a bit off the sharp corners...   Mar 24 2024, 08:11 PM
bkrantz   Not 100% but pretty good. I did have to drill hol...   Mar 24 2024, 08:13 PM
bkrantz   Installed. I did have to punch a few new screw ho...   Mar 24 2024, 08:14 PM
bkrantz   View from the other side.   Mar 24 2024, 08:14 PM
bkrantz   No cracks--very happy! :cheer:   Mar 24 2024, 08:15 PM
bkrantz   First task in 2024 done. Now, can I keep the mome...   Mar 24 2024, 08:16 PM
930cabman   Depends if you are able to get your grandkids invo...   Mar 25 2024, 04:52 AM
bkrantz   Depends if you are able to get your grandkids inv...   Mar 25 2024, 08:22 PM
Cairo94507   Very nicely done. The remainder of the list shoul...   Mar 25 2024, 07:00 AM
Dion   Targa bar looks great.   Mar 25 2024, 02:44 PM
bkrantz   Time to install the towing tie-downs (more later)....   Mar 30 2024, 06:37 PM
bkrantz   Here are the rear tie downs. These mount on the s...   Mar 30 2024, 06:42 PM
bkrantz   Step 1: pop off the rear sway bar links. A good u...   Mar 30 2024, 06:43 PM
bkrantz   To make clearance, I lowered the shock-spring asse...   Mar 30 2024, 06:44 PM
bkrantz   With the trailing arm lowered, and the nut undone,...   Mar 30 2024, 06:45 PM
nivekdodge   Bob I used 3M 8857 for a lot of rubber repairs...   Mar 30 2024, 06:45 PM
bkrantz   Here's the tie down on the bolt.   Mar 30 2024, 06:46 PM
bkrantz   The challenge now is bolt length, with the nut ful...   Mar 30 2024, 06:47 PM
bkrantz   The trailing arm bolt tube is about 61 mm.   Mar 30 2024, 06:48 PM
bkrantz   And the strut base is about 51 mm. That leaves me...   Mar 30 2024, 06:49 PM
bkrantz   The full stack of shock bottom washers, flat washe...   Mar 30 2024, 06:51 PM
bkrantz   In the end, I used only the lock washer. With any...   Mar 30 2024, 06:53 PM
bkrantz   Then pop the sway bar link back on with a clamp.   Mar 30 2024, 06:54 PM
bkrantz   Rear tie downs ready.   Mar 30 2024, 06:55 PM
bkrantz   Then time for the front tie downs. I got these fr...   Mar 30 2024, 06:56 PM
bkrantz   These require removal of the two side bolts on the...   Mar 30 2024, 06:57 PM
bkrantz   New vs original bolts. Both are 8.8.   Mar 30 2024, 06:58 PM
bkrantz   Tie down installed. This cool updated design has ...   Mar 30 2024, 07:00 PM
bkrantz   Both sides took about 10 minutes.   Mar 30 2024, 07:05 PM
bkrantz   Loops tucked up, and ready to roll.   Mar 30 2024, 07:05 PM
FourBlades   Nice tie downs! Your car is looking amazing. ...   Mar 30 2024, 07:06 PM
bkrantz   I am going to use editorial privilege here, and ad...   Mar 30 2024, 07:09 PM
bkrantz   To make loading easier (including on my marriage) ...   Mar 30 2024, 07:11 PM
bkrantz   My remaining task is the power system. I already ...   Mar 30 2024, 07:13 PM
bkrantz   For now, I am using 3M industrial strength adhesiv...   Mar 30 2024, 07:14 PM
bkrantz   Box installed, and power cables attached to the wi...   Mar 30 2024, 07:15 PM
bkrantz   Here's my setup version 1.0, with a stand-alon...   Mar 30 2024, 07:16 PM
bkrantz   It works!   Mar 30 2024, 07:17 PM
bkrantz   Closed up for travel.   Mar 30 2024, 07:18 PM
bkrantz   Progress!   Mar 30 2024, 07:18 PM
bkrantz   While sorting through garage boxes, I found my col...   Mar 31 2024, 09:54 PM
bkrantz   And the mounting ears that broke off the transaxle...   Mar 31 2024, 09:56 PM
76-914   Great job and looks great too! :beer2:   Apr 1 2024, 07:52 AM
bkrantz   I made a gravel screen from a single piece of .090...   Apr 16 2024, 09:10 PM
bkrantz   With all the folds, I expect it to be fairly rigid...   Apr 16 2024, 09:12 PM
bkrantz   I reinstalled the winch, and should be ready to tr...   Apr 16 2024, 09:14 PM
Cairo94507   That is exactly what open trailers need. Your car...   Apr 17 2024, 05:44 AM
bkrantz   That is exactly what open trailers need. Your ca...   Apr 17 2024, 10:26 PM
bkrantz   I finally had a chance to try loading my 914 on th...   Apr 24 2024, 07:55 PM
bkrantz   And then a short test drive. The 914 stayed on th...   Apr 24 2024, 07:57 PM
FlacaProductions   That's fantastic. Really nice, thoughtful wor...   Apr 25 2024, 10:09 AM
bkrantz   That's fantastic. Really nice, thoughtful wo...   Apr 25 2024, 07:23 PM
bkrantz   Hey, everyone. It's been a while. Since my l...   Aug 28 2024, 08:05 PM
bkrantz   Anyway, I drove the 914 for the first time in mont...   Aug 28 2024, 08:12 PM
930cabman   Clutch knee or the opposite? Good luck with your r...   Aug 29 2024, 05:01 AM
bkrantz   Clutch knee or the opposite? Good luck with your ...   Aug 29 2024, 09:02 PM
bkrantz   Onto the 2024 list that has been lingering for too...   Sep 1 2024, 07:09 PM
bkrantz   Next task:during the Route 66 Classic I learned th...   Sep 9 2024, 07:45 PM
bkrantz   Not a big fix. Since the repro rubber gasket is n...   Sep 9 2024, 07:48 PM
bkrantz   Same fix on the combo gauge. Yeah, I still have m...   Sep 9 2024, 07:49 PM
bkrantz   Everything fits snug, so we call this fixed.   Sep 9 2024, 07:51 PM
bkrantz   It did remind me that my OCD is still unhappy abou...   Sep 9 2024, 07:52 PM
930cabman   It did remind me that my OCD is still unhappy abo...   Sep 11 2024, 04:56 AM
bkrantz   It did remind me that my OCD is still unhappy ab...   Sep 11 2024, 07:43 PM
bkrantz   Cross it off the list. Next up: A clunk I have ig...   Sep 9 2024, 07:54 PM
bkrantz   I started looking in the frunk, and made sure the ...   Sep 9 2024, 07:56 PM
bkrantz   The most likely culprit I found are my fender line...   Sep 9 2024, 07:59 PM
bkrantz   In my pile of have-used supplies I still have some...   Sep 9 2024, 08:01 PM
bkrantz   Step 1: a few pieces of Dynamat to reduce the drum...   Sep 9 2024, 08:02 PM
bkrantz   Step 2: some sections of rubber hose, split and st...   Sep 9 2024, 08:03 PM
bkrantz   Step 3: some 3M double side adhesive to fix the li...   Sep 9 2024, 08:04 PM
bkrantz   I finished the left side liner. It seems less rat...   Sep 9 2024, 08:06 PM
nivekdodge   Bob saw the liner for the targa on your list. S...   Sep 9 2024, 08:25 PM
bkrantz   Bob saw the liner for the targa on your list. ...   Sep 10 2024, 08:11 PM
bkrantz   I did the right side fender liner today.   Sep 11 2024, 07:48 PM
bkrantz   More stuff on this side. Ran out of time for a te...   Sep 11 2024, 07:49 PM
friethmiller   :popcorn: I wish I had your organizational skills....   Sep 12 2024, 08:11 AM
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