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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   Underside of floor all done.   May 24 2020, 07:22 PM
bkrantz   I did find a couple of temporary screw holes from ...   May 24 2020, 07:23 PM
jaredmcginness   White board is looking great!!! Fantas...   May 24 2020, 08:10 PM
bkrantz   Thanks. Gotta wait for the next version.   May 25 2020, 07:47 PM
bkrantz   Back to grinding today. My focus was inside the f...   May 25 2020, 07:48 PM
bkrantz   Got the frunk finished (unless another weld is hid...   May 25 2020, 07:50 PM
bkrantz   And a quick weld and grind on the floor screw hole...   May 25 2020, 07:51 PM
bkrantz   More grinding today. Got the left side of the inn...   May 26 2020, 08:57 PM
sixnotfour   Only with smiles per miles.. :driving: :driving-...   May 27 2020, 02:03 AM
bkrantz   Finished the right side of the floor.   May 27 2020, 09:03 PM
bkrantz   I also started making the next list.   May 27 2020, 09:04 PM
bkrantz   Onto the trunk interior today. Grinding welds is ...   May 28 2020, 08:33 PM
bkrantz   I also took care of the spot welds along the top o...   May 28 2020, 08:34 PM
bkrantz   The trunk is done.   May 29 2020, 08:18 PM
bkrantz   The corners are a little ugly, since I had to buil...   May 29 2020, 08:19 PM
bkrantz   Left side.   May 29 2020, 08:20 PM
bkrantz   I took care of all weld grinding (as least the one...   May 31 2020, 07:37 PM
Lilchopshop   I notice you’re using an electric die grinder wi...   Jun 1 2020, 01:04 PM
bkrantz   I notice you’re using an electric die grinder w...   Jun 1 2020, 08:47 PM
Lilchopshop   I notice you’re using an electric die grinder ...   Jun 2 2020, 10:14 AM
bkrantz   I got through grinding all the remaining welds on ...   Jun 1 2020, 08:49 PM
bkrantz   And then a short interlude, to remove the grill fr...   Jun 1 2020, 08:51 PM
bkrantz   And now on to the final job before sending the car...   Jun 1 2020, 08:52 PM
bkrantz   Here's the original left door. When I peeked ...   Jun 1 2020, 08:54 PM
bkrantz   And the botched repair led to some rust along the ...   Jun 1 2020, 08:55 PM
mbseto   Pferd makes a set of wheels called CC-GRIND for yo...   Jun 2 2020, 11:17 AM
bkrantz   Pferd makes a set of wheels called CC-GRIND for y...   Jun 2 2020, 07:54 PM
bkrantz   I got the right door stripped down today, removing...   Jun 2 2020, 07:56 PM
bkrantz   This door has a bit of surface rust in the weather...   Jun 2 2020, 07:57 PM
bkrantz   The only work to do is fixing the mirror holes. T...   Jun 2 2020, 08:01 PM
bkrantz   BTW, here is the new list--and progress.   Jun 2 2020, 08:02 PM
dereknlee   Looks good, great work. That electric die grinder...   Jun 2 2020, 10:31 PM
bkrantz   I also have compressor limitations. And I bought ...   Jun 3 2020, 09:03 PM
bkrantz   I got the left door stripped today. This is a don...   Jun 3 2020, 09:06 PM
bkrantz   This door has the internal collision beam. The or...   Jun 3 2020, 09:07 PM
bkrantz   The donor door also has a pretty thick undercoat l...   Jun 3 2020, 09:08 PM
bkrantz   And this door has some rust along the bottom chann...   Jun 3 2020, 09:09 PM
bkrantz   An update on the list.   Jun 3 2020, 09:10 PM
bbrock   All the doors I've seen had that undercoating....   Jun 3 2020, 10:03 PM
bkrantz   All the doors I've seen had that undercoating...   Jun 4 2020, 08:21 PM
bkrantz   I got back to working on the doors today. On the ...   Jun 6 2020, 09:08 PM
bkrantz   On the left (donor) door I have to replace some ru...   Jun 6 2020, 09:10 PM
bkrantz   Rusted section cut out.   Jun 6 2020, 09:10 PM
bkrantz   New metal welded in, and ground smooth and even.   Jun 6 2020, 09:11 PM
bkrantz   Today, the hero tools were the Dremel with mini cu...   Jun 6 2020, 09:12 PM
bkrantz   Next up are two longer sections along the door bot...   Jun 6 2020, 09:13 PM
bkrantz   Another day in 914 restoration paradise. Here...   Jun 7 2020, 08:05 PM
bkrantz   A close-up of one section.   Jun 7 2020, 08:07 PM
bkrantz   I did realize that these sections no longer have a...   Jun 7 2020, 08:08 PM
bkrantz   And then ground then down flush.   Jun 7 2020, 08:10 PM
bkrantz   Time to fit the replacement strips. I made these ...   Jun 7 2020, 08:12 PM
bkrantz   Both pieces welded in place.   Jun 7 2020, 08:12 PM
bkrantz   Ground down to smooth and almost pretty.   Jun 7 2020, 08:13 PM
bkrantz   The channel is back to solid metal.   Jun 7 2020, 08:15 PM
bkrantz   Well, that's it. All bent and rusty metal (th...   Jun 7 2020, 08:35 PM
bkrantz   I have been busy with my annual battle with mice i...   Jun 11 2020, 08:44 PM
bkrantz   The fence also creates a place to hide junk over-f...   Jun 11 2020, 08:45 PM
bkrantz   Now that those other chores are nearly done, back ...   Jun 11 2020, 08:48 PM
kroelofsen   Good to see your progress. lots of work :D @bk...   Jun 12 2020, 01:33 AM
bkrantz   I want chrome. TBD if I can get these refinished.   Jun 12 2020, 08:54 PM
bkrantz   Working on the rear bumper today.   Jun 12 2020, 08:55 PM
bkrantz   Here's how the PO filled the towing eye hole, ...   Jun 12 2020, 08:56 PM
bkrantz   After some grinding to clear up the hole. Looks a...   Jun 12 2020, 08:57 PM
bkrantz   This is a chrome bumper, but the PO attacked it wi...   Jun 12 2020, 08:58 PM
bkrantz   The rear bumper has a few minor dings but is in go...   Jun 12 2020, 09:01 PM
bkrantz   The front bumper also looked pretty good--at first...   Jun 12 2020, 09:03 PM
bkrantz   The right side has some issues.   Jun 12 2020, 09:04 PM
bkrantz   How about a custom dog bone--half thickness?   Jun 12 2020, 09:05 PM
bkrantz   The corner contour looked OK...   Jun 12 2020, 09:06 PM
bkrantz   But after a big of work with the wire wheel, surpr...   Jun 12 2020, 09:07 PM
bkrantz   The inside also shows how the fender got crimped.   Jun 12 2020, 09:09 PM
bkrantz   After removing the rest of the bondo, it looks pre...   Jun 12 2020, 09:09 PM
Kansas 914   Hi Bob, I "might" have a set of bumpers...   Jun 13 2020, 08:12 AM
bkrantz   Hi Bob, I "might" have a set of bumper...   Jun 13 2020, 09:02 PM
bkrantz   Today, I remember to strip the engine lid (torsion...   Jun 13 2020, 09:03 PM
bkrantz   Spent a few frustrating hours working on the front...   Jun 14 2020, 07:14 PM
bkrantz   The inside view shows the severe crimping.   Jun 14 2020, 07:15 PM
bkrantz   I used my press to try to unfold some of the damag...   Jun 14 2020, 07:16 PM
bkrantz   I got the profile a bit better, but still off.   Jun 14 2020, 07:17 PM
bkrantz   After an hour with hammer and dolly and other tool...   Jun 14 2020, 07:19 PM
bkrantz   This will talk more work to get the profile close ...   Jun 14 2020, 07:20 PM
bkrantz   I had better luck working the front bumper today. ...   Jun 15 2020, 09:17 PM
bkrantz   Next, I went back to working the curve profile, wh...   Jun 15 2020, 09:19 PM
bkrantz   Another round with the hammers, and the profile is...   Jun 15 2020, 09:21 PM
bkrantz   The face is still lumpy, but that will come later.   Jun 15 2020, 09:22 PM
bkrantz   I took a break from bumper work to fabricate the b...   Jun 15 2020, 09:24 PM
bkrantz   And the finished part. I will weld this on once t...   Jun 15 2020, 09:26 PM
Kansas 914   Bob, I got 5 bumpers out of storage. Feel free to...   Jun 16 2020, 07:34 AM
bkrantz   Thanks, Mike--very good to have friends, especiall...   Jun 17 2020, 08:37 PM
bkrantz   A minor detour to work on the 914 dolly loaned to ...   Jun 19 2020, 09:09 PM
bkrantz   And the inserts that have 1/2 pegs and 3/4 inch pe...   Jun 19 2020, 09:13 PM
bkrantz   The pegs are offset so by rotating the distances b...   Jun 19 2020, 09:15 PM
bkrantz   Angled braces for the corner posts.   Jun 19 2020, 09:16 PM
bkrantz   Finished product.   Jun 19 2020, 09:17 PM
Kansas 914   Nice work on the dolly - well done!   Jun 20 2020, 07:00 AM
BeatNavy   Nice work on the dolly - well done! :agree:...   Jun 20 2020, 09:28 AM
bkrantz   Nice work on the dolly - well done! :agree...   Jun 20 2020, 08:36 PM
sixnotfour   Right ,,Great Hard Work and Skills,,,Oh... Here ha...   Jun 20 2020, 09:34 AM
Kansas 914   Right ,,Great Hard Work and Skills,,,Oh... Here h...   Jun 20 2020, 10:10 AM
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