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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   We got the car body onto the dolly today--a real m...   Jun 20 2020, 08:54 PM
bkrantz   We also upgraded the wheels on the rotisserie. Th...   Jun 20 2020, 08:56 PM
bkrantz   Mounting the red wheels required cutting off the o...   Jun 20 2020, 08:57 PM
bkrantz   Bumper day! Mike let me try out candidates fr...   Jun 21 2020, 09:02 PM
bkrantz   Started on the rear, with the straightest bumper i...   Jun 21 2020, 09:07 PM
bkrantz   Left end.   Jun 21 2020, 09:08 PM
bkrantz   Right end. The gap along the side fender recess l...   Jun 21 2020, 09:09 PM
bkrantz   Overall the fit looks pretty good, just a bit high...   Jun 21 2020, 09:10 PM
bkrantz   For the front, the straightest bumper had a small ...   Jun 21 2020, 09:11 PM
bkrantz   To mount the top cap, and have it aligned properly...   Jun 21 2020, 09:13 PM
bkrantz   I also had to come up with a temporary fix for the...   Jun 21 2020, 09:14 PM
bkrantz   Since I do not have a spare, I made a wood dog bon...   Jun 21 2020, 09:15 PM
bkrantz   Dig my temporary dog bone need to be bone-shaped? ...   Jun 21 2020, 09:19 PM
bkrantz   Here is the bumper mounted, with the frunk lid pro...   Jun 21 2020, 09:20 PM
bkrantz   The left end.   Jun 21 2020, 09:21 PM
bkrantz   And the right (bad) side. Not too bad, but needs ...   Jun 21 2020, 09:22 PM
Kansas 914   I have a dog bone if you want it. I will set it ou...   Jun 22 2020, 06:40 AM
bkrantz   I have a dog bone if you want it. I will set it o...   Jun 22 2020, 07:52 PM
bkrantz   More bumper fitting today. In the rear, I elongat...   Jun 22 2020, 07:55 PM
bkrantz   And after a bit of hammer work, build-up MIG weldi...   Jun 22 2020, 07:57 PM
bkrantz   With my son's help (and his willingness to lie...   Jun 22 2020, 07:59 PM
bkrantz   From below.   Jun 22 2020, 08:00 PM
bkrantz   We also redid part of the front panel seam, where ...   Jun 22 2020, 08:02 PM
bkrantz   From the inside, after welding in new metal, and s...   Jun 22 2020, 08:03 PM
bkrantz   More bumper fitting, all on the front right fender...   Jun 23 2020, 08:39 PM
bkrantz   Although the recess looked good yesterday, grindin...   Jun 23 2020, 08:41 PM
bkrantz   The final result, at least for today. The shapes ...   Jun 23 2020, 08:43 PM
bkrantz   Overall top view.   Jun 23 2020, 08:44 PM
bkrantz   I also started prep for transport to the paint sho...   Jun 23 2020, 08:54 PM
bkrantz   For the front, the square tubing connects across t...   Jun 23 2020, 08:57 PM
bkrantz   Just enough clearance for a strap hook.   Jun 23 2020, 08:58 PM
bkrantz   In the final countdown!   Jun 23 2020, 09:00 PM
bkrantz   Gathering miscellaneous parts for the paint shop, ...   Jun 23 2020, 09:01 PM
raynekat   "The cable guy".....nice.....git er done...   Jun 23 2020, 09:34 PM
bkrantz   Got some bolts today, and mounted the tie-down bra...   Jun 24 2020, 07:53 PM
bkrantz   The big job today was some targeted rust treatment...   Jun 24 2020, 08:01 PM
bkrantz   We then did the same thing with the doors, pouring...   Jun 24 2020, 08:03 PM
bkrantz   Last, I injected Corroseal inside the jack point f...   Jun 24 2020, 08:04 PM
bkrantz   That's pretty much it. Tomorrow we will work ...   Jun 24 2020, 08:06 PM
raynekat   Let's see what that Corroseal looks like? Inqu...   Jun 25 2020, 02:56 AM
bkrantz   Just for you, Doug. Not much access to see where ...   Jun 25 2020, 08:26 PM
bkrantz   Another rusty piece from a prior test. Equivalent...   Jun 25 2020, 08:28 PM
bkrantz   We wrapped up the loading prep today. First we ti...   Jun 25 2020, 08:30 PM
bkrantz   In the front, I installed the suspension/steering ...   Jun 25 2020, 08:31 PM
bkrantz   We then moved the car over near the garage door. ...   Jun 25 2020, 08:32 PM
bkrantz   The doors and lids all loaded in my Suburban.   Jun 25 2020, 08:33 PM
bkrantz   Today was moving day. Mike and Chuck (and Chuck...   Jun 26 2020, 08:43 PM
bkrantz   I was concerned about leaving the weight on the do...   Jun 26 2020, 08:45 PM
bkrantz   About an hour later the car was on the ground at t...   Jun 26 2020, 08:46 PM
bkrantz   The body is now in the hands of Lin Coates and cre...   Jun 26 2020, 08:48 PM
Cairo94507   That car was definitely nicely secured on the trai...   Jun 27 2020, 06:22 AM
bkrantz   That car was definitely nicely secured on the tra...   Jun 27 2020, 10:23 PM
9146C   I've really enjoyed following your build. Look...   Jun 27 2020, 08:14 AM
bkrantz   I spent most of yesterday and today cleaning and r...   Jun 28 2020, 08:20 PM
bkrantz   We ended the day by getting the motor up on the st...   Jun 28 2020, 08:23 PM
bkrantz   I stopped by the body shop to drop off the bracket...   Jun 29 2020, 08:28 PM
bkrantz   More outside.   Jun 29 2020, 08:30 PM
bkrantz   And inside.   Jun 29 2020, 08:30 PM
bkrantz   Before starting on tear down, I made some space to...   Jun 30 2020, 08:13 PM
bkrantz   After some inspection, and labeling, and photos, I...   Jun 30 2020, 08:16 PM
bkrantz   The first round of parts to clean and inspect.   Jun 30 2020, 08:17 PM
bkrantz   And the new list.   Jun 30 2020, 08:17 PM
bkrantz   Today, I stripped the outside of the engine. Ever...   Jul 1 2020, 08:40 PM
bkrantz   With the sheet metal off, I could see the tops of ...   Jul 1 2020, 08:41 PM
bkrantz   Right side   Jul 1 2020, 08:42 PM
bkrantz   Left side   Jul 1 2020, 08:43 PM
bkrantz   Next, we get to look inside, and see what is hidin...   Jul 1 2020, 08:44 PM
djway   that is a lot cleaner than most I have opened up R...   Jul 1 2020, 09:58 PM
bkrantz   I opened up the engine today. Good thing I still ...   Jul 2 2020, 08:03 PM
bkrantz   Valve train all present and looking OK.   Jul 2 2020, 08:03 PM
bkrantz   A couple of the adjusting screws have pits.   Jul 2 2020, 08:05 PM
bkrantz   Everything came off easily: push rod tubes, heads,...   Jul 2 2020, 08:06 PM
bkrantz   I need to clean off the carbon and crud, but the h...   Jul 2 2020, 08:09 PM
bkrantz   Right side.   Jul 2 2020, 08:10 PM
bkrantz   The cylinders even show cross hatching and no sign...   Jul 2 2020, 08:11 PM
bkrantz   Next up: removing the pistons and miscellaneous, a...   Jul 2 2020, 08:13 PM
bkrantz   Progress on the latest list.   Jul 2 2020, 08:14 PM
bkrantz   Pistons out. Looking OK, but with a lot of oily c...   Jul 3 2020, 08:42 PM
bkrantz   Oil pump, exterior view.   Jul 3 2020, 08:43 PM
bkrantz   Oil pump, interior. Anyone recognize this pump?   Jul 3 2020, 08:47 PM
bkrantz   So, after removing the 6 main case bolts, and undo...   Jul 3 2020, 08:49 PM
raynekat   I'd bet something like this could split the...   Jul 3 2020, 09:13 PM
ClayPerrine   Did you get the bolt that goes through the windage...   Jul 3 2020, 10:12 PM
Kansas 914   Did you get the bolt that goes through the windag...   Jul 4 2020, 09:58 AM
bkrantz   All the bolts were out (I counted them at least a ...   Jul 4 2020, 08:33 PM
bkrantz   Inside the case looks very good. Left side.   Jul 4 2020, 08:36 PM
bkrantz   Right side.   Jul 4 2020, 08:36 PM
bkrantz   Number 2 bearing looks good.   Jul 4 2020, 08:37 PM
bkrantz   Cam bearings also look good.   Jul 4 2020, 08:38 PM
bkrantz   The cam lobes look very good.   Jul 4 2020, 08:39 PM
bkrantz   But the bolt-on cam is not stock, right?   Jul 4 2020, 08:39 PM
bkrantz   The crankshaft, fully assembled.   Jul 4 2020, 08:40 PM
bkrantz   The number 1 bearing and journal.   Jul 4 2020, 08:41 PM
bkrantz   Rigged up to pull the camshaft drive gear.   Jul 4 2020, 08:43 PM
bkrantz   The gear itself looks very good.   Jul 4 2020, 08:43 PM
bkrantz   Time to remove the connecting rods.   Jul 4 2020, 08:44 PM
bkrantz   The number 1 con rod bearing looks good.   Jul 4 2020, 08:45 PM
bkrantz   But the number 2 bearing shows a bit more wear. T...   Jul 4 2020, 08:46 PM
bkrantz   All the crank journals look great. After a quick ...   Jul 4 2020, 08:49 PM
bkrantz   A bit more tinkering today, starting with removing...   Jul 5 2020, 08:30 PM
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