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> Rebuiding Inside-out
bkrantz
post Oct 16 2019, 08:47 PM
Post #1


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I realize most rebuilds go from the inside to the outside, but I am struck by how straight and clean the outer panels, including paint, look on my 73 2.0. And all the nasty stuff is hidden underneath--which I know is also not unusual.

Any way, I bought the car knowing most of what it was: a 2.0 with all the sport and appearance group equipment, including 5 good Fuchs, and the original fuel injection. The original engine is confirmed by a COA. In contrast to the exterior the interior was mixed at best, with some funky carpet. And the front and rear trunks (and engine compartment, and interior) had been sprayed with black undercoating.

So after a month, I have the car stripped to a bare shell, except for suspension and steering. I measured everything I could, and the body is very square and on spec. I need to patch some local rust spots, and replace the rear floor. And then do some minor straightening: right headlight bucket, front edge of right front fender, rear panel, etc.


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Posts in this topic
bkrantz   Rebuiding Inside-out   Oct 16 2019, 08:47 PM
bkrantz   New tool in use.   Jul 5 2020, 08:31 PM
bkrantz   Pressure relief valve parts.   Jul 5 2020, 08:32 PM
bkrantz   More inspection of the case. I am still waiting o...   Jul 5 2020, 08:34 PM
bkrantz   I found evidence of where a PO got rough separatin...   Jul 5 2020, 08:35 PM
bkrantz   I swear it wasn't me!   Jul 5 2020, 08:35 PM
ClayPerrine   http://www.914world.com/bbs2/uploads/post-23343-1...   Jul 6 2020, 07:18 AM
Kansas 914   Bob, Do you plan on tapping/threading the oil gal...   Jul 6 2020, 07:30 AM
bkrantz   Bob, Do you plan on tapping/threading the oil ga...   Jul 6 2020, 08:33 PM
bkrantz   [quote name='bkrantz' post='2831297' date='Jul 5 ...   Jul 6 2020, 08:32 PM
bkrantz   Cylinder head marking 1.   Jul 5 2020, 08:36 PM
bkrantz   Marking 2.   Jul 5 2020, 08:37 PM
bkrantz   The new work list.   Jul 5 2020, 08:38 PM
bkrantz   More inspection today. The left cylinder head has...   Jul 7 2020, 07:59 PM
bkrantz   The type 1 oil pump made contact, probably with a ...   Jul 7 2020, 08:01 PM
bkrantz   Some ID info, cast into the cam. This looks like ...   Jul 7 2020, 08:04 PM
bkrantz   I stopped by the body shop today. They finished s...   Jul 8 2020, 08:06 PM
bkrantz   First good news: no surprises under the paint.   Jul 8 2020, 08:07 PM
bkrantz   Second good news: the guys at the shop at least ac...   Jul 8 2020, 08:08 PM
bkrantz   The shop owner just bought a rotisserie, and will ...   Jul 8 2020, 08:10 PM
bkrantz   Shop owner Lin Coates.   Jul 8 2020, 08:11 PM
Lilchopshop   Looking really good! :beer2: Can’t wait to g...   Jul 9 2020, 08:14 AM
bkrantz   Looking really good! :beer2: Can’t wait to ...   Jul 9 2020, 09:03 PM
bkrantz   I got my parts washer going again today with new s...   Jul 10 2020, 08:37 PM
raynekat   I got my parts washer going again today with new ...   Jul 10 2020, 09:39 PM
bkrantz   I got my parts washer going again today with new...   Jul 11 2020, 08:13 PM
bkrantz   While taking a break from cleaning engine parts, I...   Jul 11 2020, 08:16 PM
bkrantz   I made the semi-circle ring that rests on the case...   Jul 11 2020, 08:17 PM
bkrantz   The part that attaches to the engine stand plate i...   Jul 11 2020, 08:19 PM
bkrantz   This should be a fun TIG welding project for my so...   Jul 11 2020, 08:20 PM
Kansas 914   Good job! I should have taken this opportunit...   Jul 12 2020, 06:53 AM
bkrantz   Mike, you just have to give up sleeping.   Jul 12 2020, 10:07 PM
Kansas 914   Mike, you just have to give up sleeping. Sleep ...   Jul 13 2020, 01:22 PM
bkrantz   Mike, you just have to give up sleeping. Sleep...   Jul 13 2020, 08:08 PM
bkrantz   I cleaned up the heads a bit. Still lots of baked...   Jul 13 2020, 08:09 PM
bkrantz   And the right side sheet metal has a bunch of crac...   Jul 13 2020, 08:11 PM
bkrantz   I disassembled the blower housing. Yes, that is a...   Jul 13 2020, 08:14 PM
bkrantz   Separating the front and rear was a bit difficult,...   Jul 13 2020, 08:16 PM
bkrantz   After some penetrating oil, and patience, and a bi...   Jul 13 2020, 08:18 PM
76-914   Great progress Bob. I like your resourcefulness wh...   Jul 14 2020, 07:49 AM
bkrantz   Great progress Bob. I like your resourcefulness w...   Jul 14 2020, 08:02 PM
mbseto   ...I decided to make an official 914 bracket for ...   Jul 14 2020, 11:30 AM
bkrantz   I spent some quality time with the blower housing ...   Jul 14 2020, 08:03 PM
bkrantz   My son came back to our place again, and I put him...   Jul 16 2020, 09:29 PM
bkrantz   All done.   Jul 16 2020, 09:30 PM
bkrantz   On the engine stand.   Jul 16 2020, 09:30 PM
bkrantz   It works!   Jul 16 2020, 09:31 PM
bkrantz   I also had time to run all the engine sheet metal ...   Jul 16 2020, 09:33 PM
bkrantz   I stopped by the body shop today to check on progr...   Jul 17 2020, 08:54 PM
bkrantz   Right front detail.   Jul 17 2020, 08:55 PM
bkrantz   Rear view.   Jul 17 2020, 08:56 PM
bkrantz   Right side.   Jul 17 2020, 08:56 PM
bkrantz   Lids.   Jul 17 2020, 08:57 PM
bkrantz   Some other projects around the shop, in progress (...   Jul 17 2020, 08:58 PM
Kansas 914   It is nice to see that the body shop is progressin...   Jul 18 2020, 08:22 AM
bkrantz   Back at home, I tried some paint remover on the bl...   Jul 18 2020, 08:19 PM
bkrantz   Most of the paint came off the inner half, but not...   Jul 18 2020, 08:21 PM
bkrantz   I also got into the engine sheet metal.   Jul 18 2020, 08:22 PM
bkrantz   The upper pieces all needed a bit of metal work.   Jul 18 2020, 08:23 PM
bkrantz   The upper right piece had some half-ass brazing do...   Jul 18 2020, 08:26 PM
bkrantz   Back to work on the sheet metal today. Step 1 was...   Jul 20 2020, 07:43 PM
bkrantz   Then a bit of welding.   Jul 20 2020, 07:44 PM
bkrantz   And grinding. I will give this another pass, sinc...   Jul 20 2020, 07:46 PM
bkrantz   Today, after 2 more rounds of weld and grind. I t...   Jul 21 2020, 07:35 PM
bkrantz   And also another round of paint stripper on the ou...   Jul 21 2020, 07:37 PM
bkrantz   And then I opened the dreaded box I have ignored f...   Jul 21 2020, 07:38 PM
bkrantz   The engine/FI harness is in pretty good shape, but...   Jul 21 2020, 07:39 PM
bkrantz   The main harness has several PO modifications.   Jul 21 2020, 07:40 PM
bkrantz   Another   Jul 21 2020, 07:41 PM
bkrantz   And another   Jul 21 2020, 07:41 PM
bkrantz   I stopped by the body shop again today, which is a...   Jul 22 2020, 07:36 PM
bkrantz   They are almost done with the second phase of fill...   Jul 22 2020, 07:37 PM
bkrantz   With luck, the car will be in primer in a few days...   Jul 22 2020, 07:38 PM
Frankvw   nice to see this progress, and good luck with the ...   Jul 23 2020, 06:08 AM
bkrantz   nice to see this progress, and good luck with the...   Jul 23 2020, 08:40 PM
bkrantz   I also wanted to clear my table so I could lay out...   Jul 23 2020, 08:41 PM
bkrantz   I surveyed everything and spotted some minor probl...   Jul 23 2020, 08:43 PM
bkrantz   I took apart the front struts. Interesting insert...   Jul 23 2020, 08:44 PM
bkrantz   Unfortunately, the left strut housing has a bigger...   Jul 23 2020, 08:48 PM
bkrantz   I will need to replace this. Any specific years t...   Jul 23 2020, 08:49 PM
bkrantz   I had a busy day taking the suspension components ...   Jul 24 2020, 09:00 PM
bkrantz   Once the end fitting is off, I then pried the bush...   Jul 24 2020, 09:03 PM
bkrantz   I also removed the ball joints. Given the neat an...   Jul 24 2020, 09:04 PM
bkrantz   Next, I took the rear shocks and springs apart. P...   Jul 24 2020, 09:06 PM
bkrantz   These springs have green color code.   Jul 24 2020, 09:07 PM
bkrantz   I then got on to pressing out the rear wheel beari...   Jul 24 2020, 09:09 PM
bkrantz   This was going to be just a mock-up, but when I pu...   Jul 24 2020, 09:10 PM
bkrantz   On one side, the bearing came out intact, but on t...   Jul 24 2020, 09:12 PM
bkrantz   That led to one extra step on the press.   Jul 24 2020, 09:14 PM
bkrantz   The bearing grease on that side was almost dry and...   Jul 24 2020, 09:15 PM
bkrantz   Trailing arms without bearings!   Jul 24 2020, 09:16 PM
bkrantz   The last step was pressing out the axle. I presse...   Jul 24 2020, 09:18 PM
bkrantz   I could then pry the bushing out.   Jul 24 2020, 09:19 PM
bkrantz   I then pushed the other end of the axle in past th...   Jul 24 2020, 09:20 PM
bkrantz   Trailing arm axles out!   Jul 24 2020, 09:21 PM
bkrantz   And I found the traditional hieroglyphics on the t...   Jul 24 2020, 09:22 PM
bkrantz   I am curious about the paint. One trailing arm ha...   Jul 24 2020, 09:24 PM
raynekat   Great tear down pics Bob. Keep up the fantastic wo...   Jul 24 2020, 11:14 PM
bkrantz   Great tear down pics Bob. Keep up the fantastic w...   Jul 25 2020, 08:19 PM
bkrantz   I forgot the last two rubber bushings, in the stru...   Jul 25 2020, 08:24 PM
bkrantz   That took about 60 seconds with the press.   Jul 25 2020, 08:25 PM
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