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> Another rustoration project…1972 914-6 Conversion
9146C
post Dec 6 2019, 02:38 PM
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I’ve owned this car for over 17 years now. Bought her in Sept 2002 in Canton, Ohio. First projects were to replace the brakes and shifter…brakes were almost non-existent and trying to find a gear with the original shifter was like a game of chance! I’ve tried to block out the memory of the hideous plastic whale tail on the rear lid and the ridiculous front air dam that were added prior to my purchase…both were removed the day I got the car home! Added a “cheap” five lug conversion on all four corners and the after-market Fuchs and drove it on sunny Sundays for about 5 years with the original fuel injected 1.7L. During that time, I also moved from Ohio down to Northeast Louisiana (November 2003 I drove her 800 miles down from Cincinnati to Monroe, LA.).
I’d always wanted a 914-6 so I started collecting all the parts I needed for my conversion. In 2004, I bought a “bagged”, but running 2.7L on eBay for $1500 (the best part was that it had a new set of Weber carbs).
Between 2007 and 2009 I was working/living in Europe. In 2009 I set back on getting the car running…then a job transfer to South Carolina…car up on a trailer and moved to a new garage!
In 2010 I transferred jobs again back to South Louisiana. In 2012, I decided to start working on my project car again. Started building a 2.7L from scratch (LN Engineering Niko cylinders, forged 9-1/2:1 pistons, Pauter rods, dual plug heads, custom grind cams from Dougherty Racing Cams).
With the new six, and living in the “deep south”, I also added the external oil cooler conversion with thermostat.
Went over the transmission, replaced synchros and reverse and first gears and added a side shift conversion at that time as well.
While the motor was out, completed the SS fuel line conversion/replacement as well.
Also completed a proper 5 lug front and rear conversion with Porsche 911 parts and added 140# springs in the rear for the heavier six.
The front hood had some rust on the underside supports and the rear lid had cancer from where a previous owner had mounted the whale tail (and subsequent mounting holes). I added the QRS fiberglass replacement deck lids in 2013 as well.
The car was finally back on the road again in 2013…and what a blast to drive!!!
One thing that was always missing for me was the “GT Look”…I’d always admired the wide body 914!
Well, this is the Winter that I start that project!
I wasn’t sure what I would find in terms of rust as I started to tear my car down…guessing by the glue on the back pad and carpeting, I’m guessing the car has never been disassembled!
I was pleasantly surprised as I started my teardown…especially considering the car started its life in Ohio!
When I installed the external oil cooler along the passenger side 6 years ago, I knew that a previous owner had installed what looks like a Brad Mayeur stiffening kit on the passenger side (but, not on the driver’s side???).
I didn’t take any really good pictures when I did the engine swap 6 years ago, but, couldn’t recall any major issues when I installed it.
I am expecting the inner long on the passenger side to be in bad shape. There is a little bit of rust around the passenger seat belt mount area (in fact, I couldn’t remove the seat belt mounting bolt as it was just turning in the frame…had to pry it out). At least part of the inside (passenger compartment) long will have to be replaced.
The outer firewall and floor pan are in great shape (with the exception of the surface rust on the bottom side of the pan).
The right rear jacking post/plate has some rust and will need to be replaced. The inner firewall has some corrosion near the center tunnel on the passenger side. I’ve ordered both lower inner panel replacements.
The passenger side motor mount and suspension console looks to be in great shape. The right side engine tray has never been replaced…I still need to clean up the “hell hole” area to see what lurks beneath, but, it really doesn’t look that bad. When I installed the oil cooler transfer lines 6 years ago, I recall drilling through metal, not fiberglass.
The driver’s side inner rocker has a very small crack just ahead of the jacking post…I’ll replace this inner long part as well.
The rear trunk has surface rust, but, no holes. Lots of bondo from a previous owner on the lower rear cross panel…I’m assuming the car had minor rear end collision damage in a past life…nothing really ugly from underneath. The underside of the rear trunk is actually in really good shape considering these cars were never undercoated.
The original bumpers were painted black…I installed the chrome bumpers while I was still living in Ohio.
The front half of the car is in great shape…no issues in the trunk area (I installed the oil cooler here 6 years ago), no issues inside the fenders, nor the headlight buckets.
The front cowl/windshield support is also in great shape.
Yeah, some of the pictures look funny…the car’s original paint code is L 97 H (Gold Metalic)…a previous owner went with white…I’ll likely keep it white.
I’ve built my rotisserie, but, for now, I’m not planning to use it for the replacement of the structural longs (and the rear cross panel)…it’ll help when I do some media blasting after the structural work is done.
Overall, I’m pretty pleased with what I’ve found (or haven’t found!) so far.
Replacement panels have been ordered from Restoration Design as well as the inner long stiffening kit and GT rear suspension stiffening kit from Maddog Motor Sports. I’ve been sitting on the reproduction GT Flares from AA for about 3 months now as well as the 16” (7” & 8”) polished reproduction Fuchs from Maxilite Wheels.
Overall, I’m pleased with the starting point of my latest project!


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Posts in this topic
9146C   Another rustoration project…1972 914-6 Conversion   Dec 6 2019, 02:38 PM
mb911   Cool project.. Please note those heat exchangers...   Dec 6 2019, 03:10 PM
TravisNeff   Smart thinking with the door braces and going righ...   Dec 6 2019, 03:14 PM
burton73   Looks like the right long was reworked at some tim...   Dec 6 2019, 03:51 PM
mepstein   The PO welded the reinforcement on the right side ...   Dec 6 2019, 03:54 PM
9146C   Thanks for the kind words and encouragement! ...   Dec 6 2019, 04:13 PM
Cairo94507   Looks like a nice car to begin with and I say pain...   Dec 6 2019, 04:50 PM
9146C   Today, I pulled out the gas tank and the external ...   Dec 14 2019, 03:49 PM
Superhawk996   :Qarl: :cheer: Glad to see one from the midwest...   Dec 14 2019, 06:09 PM
9146C   Tin worms found!!! Already had the tw...   Dec 16 2019, 12:21 PM
9146C   Santa arrived early today...replacement panels fro...   Dec 17 2019, 09:33 AM
Cairo94507   Yikes! That long is definitely toast. Glad t...   Dec 17 2019, 11:12 AM
9146C   Yikes! That long is definitely toast. Glad ...   Dec 17 2019, 12:37 PM
9146C   Removed the inner rocker panel...you have to wonde...   Dec 19 2019, 01:36 PM
dr914@autoatlanta.com   keep up the good work saving that 914! I had ...   Dec 19 2019, 02:17 PM
9146C   Thanks for the feedback George! Thanks, Rob   Dec 19 2019, 02:29 PM
9146C   Well, Christmas is over and time to get back to wo...   Dec 30 2019, 03:19 PM
9146C   Making a little progress... Got the replacement p...   Jan 16 2020, 02:35 PM
mbseto   Distinct improvement!   Jan 17 2020, 12:13 PM
9146C   Hell hole repairs underway. Still need to finish u...   Jan 31 2020, 02:10 PM
914forme   Wow thanks for jumping in on this one and saving i...   Jan 31 2020, 08:56 PM
9146C   Thanks for the feedback...and encouragement! ...   Feb 1 2020, 08:06 AM
9146C   Coming together...   Feb 6 2020, 03:57 PM
9146C   Found another Easter Egg from a previous owner...w...   Feb 17 2020, 04:11 PM
9146C   ...and another Easter Egg!!! I knew t...   Feb 18 2020, 04:04 PM
bkrantz   Keep fighting the good fight! Finding botched...   Feb 18 2020, 08:42 PM
9146C   Sail panel and door jam tack welded into place.   Feb 19 2020, 04:52 PM
tygaboy   Great job on a very ambitious repair! :headba...   Feb 19 2020, 06:11 PM
9146C   Great job on a very ambitious repair! :headb...   Feb 19 2020, 07:16 PM
bbrock   Nice work! :trophy: Every panel is like a box ...   Feb 19 2020, 07:41 PM
bkrantz   Nice work! :trophy: Every panel is like a box...   Feb 21 2020, 09:33 PM
Dion   Just catching up on this thread, outstanding amoun...   Feb 21 2020, 08:49 PM
9146C   Thank you for the comments Gentlemen...much apprec...   Feb 22 2020, 07:43 AM
9146C   To quote Yogi Berra..."It's like Deja Vu ...   Mar 3 2020, 02:15 PM
bbrock   Nice work! FYI, if that is an RD replacement ...   Mar 3 2020, 02:29 PM
9146C   Thanks for the tip on checking the vent opening be...   Mar 3 2020, 02:52 PM
bbrock   Thanks for the tip on checking the vent opening b...   Mar 3 2020, 03:07 PM
Root_Werks   Cool thread! Another 914 saved!   Mar 3 2020, 03:29 PM
9146C   Bondo-B-Gone!!! Almost finished with ...   Mar 5 2020, 04:39 PM
Dion   Some serious progress being made here. Well done. ...   Mar 5 2020, 06:55 PM
FourBlades   Wow, great work and fast too. :trophy: Most peo...   Mar 6 2020, 04:38 PM
9146C   Thanks for the feedback!   Mar 7 2020, 10:02 AM
9146C   Finally on the rotisserie to start the rear sectio...   Mar 10 2020, 01:08 PM
IronHillRestorations   From my experience, you'll be better off to re...   Mar 10 2020, 04:51 PM
9146C   From my experience, you'll be better off to r...   Mar 10 2020, 05:06 PM
IronHillRestorations   From my experience, you'll be better off to ...   Mar 11 2020, 07:27 AM
9146C   It's been a while since the last update... Re...   Apr 1 2020, 03:26 PM
9146C   Front trunk completed (except for modification to ...   Apr 6 2020, 01:30 PM
9146C   Some smaller jobs... Fabbed a small bracket to re...   Apr 12 2020, 10:45 AM
9146C   Installed the right rear chassis stiffening kit (M...   Apr 17 2020, 04:16 PM
9146C   I appreciate those who responded to my other post ...   Apr 27 2020, 03:28 PM
Cairo94507   I think your placement is spot on. :beer2:   Apr 27 2020, 03:36 PM
mepstein   PRS914-6 did a write up on cutting off the bottom ...   Apr 27 2020, 04:52 PM
9146C   Thank you Gentlemen! This site has a wealth o...   Apr 27 2020, 04:59 PM
9146C   Driver's side flares now also tacked into plac...   Apr 30 2020, 05:55 PM
9146C   Still working on the bottom side of the fender fla...   May 12 2020, 03:13 PM
9146C   I think the bottom side is finally done! (I su...   Jun 12 2020, 12:38 PM
bbrock   I think the bottom side is finally done! (I s...   Jun 21 2020, 09:12 AM
wysri9   Fantastic work - oh to have those welding skills.....   Jun 12 2020, 01:18 PM
9146C   Thanks for the feedback! BTW, I actually live...   Jun 12 2020, 01:28 PM
9146C   Off the rotisserie and onto a temporary car dolly....   Jun 19 2020, 11:59 AM
Cairo94507   The underside looks nice. I think a lot of people...   Jun 19 2020, 02:00 PM
9146C   The underside looks nice. I think a lot of peopl...   Jun 19 2020, 04:29 PM
9146C   @[url=http://www.914world.com/bbs2/index.php?showu...   Jun 25 2020, 12:21 PM
9146C   Fill, sand, prime, repeat... Sometimes it seems n...   Jul 23 2020, 03:49 PM
Cairo94507   How are you addressing the oil canning? You defin...   Jul 23 2020, 04:38 PM
porschetub   How are you addressing the oil canning? You defi...   Jul 23 2020, 08:17 PM
Dion   Another thread I’ve somehow not seen before. Th...   Jul 24 2020, 05:16 AM
rgalla9146   At you skill level I'm sure you'll resolve...   Jul 24 2020, 06:18 AM
9146C   Thanks for the feedback everyone! The "o...   Jul 24 2020, 07:50 AM
9146C   Getting closer...maybe 3-4 small areas to complete...   Jul 31 2020, 02:26 PM
Cairo94507   That looks terrific. I can't wait to see it a...   Jul 31 2020, 03:53 PM
djway   Thats gonna make a nice coffee table once you get ...   Aug 1 2020, 12:31 AM
9146C   This has been an exercise in patience!! T...   Aug 22 2020, 03:12 PM
horizontally-opposed   Your work is deeply inspiring! Just got lost ...   Aug 22 2020, 03:54 PM
bbrock   Nice! Mine took three rounds of polyester and...   Aug 22 2020, 05:49 PM
9146C   Thank you for the words of encouragement Gentlemen...   Aug 23 2020, 08:03 PM
9146C   Block sanded the third coat of poly primer. Still ...   Aug 28 2020, 02:04 PM
Root_Werks   So close! Get some color on that 914! :D   Aug 28 2020, 02:24 PM
Cairo94507   Looking great. :trophy: Looks like you are but...   Aug 28 2020, 05:47 PM
9146C   Thanks for the feedback Gentlemen! Affirmativ...   Aug 29 2020, 02:38 PM
9146C   This week, got the final layer of urethane primer ...   Sep 5 2020, 02:06 PM
9146C   Not the greatest pictures, but, I've finally g...   Sep 11 2020, 11:34 AM
Root_Werks   That looks like paint!   Sep 11 2020, 11:45 AM
9146C   Thank you! Today feels like a milestone day...   Sep 11 2020, 11:52 AM
wysri9   That video is awesome. Fantastic work and the end...   Sep 12 2020, 12:24 AM
Cairo94507   Definitely cause to celebrate. :beer2:   Sep 12 2020, 06:14 AM
9146C   Thank you for the feedback, Gentlemen! Really...   Sep 12 2020, 06:30 AM
9146C   It's been a while since the last update... Ca...   Oct 27 2020, 11:35 AM
djway   Beauty   Oct 27 2020, 01:11 PM
9146C   So my approach on this project may appear a little...   Nov 3 2020, 05:13 PM
Dion   Absolutely fantastic work. Car looks amazing. Feel...   Nov 3 2020, 08:56 PM
9146C   @Dion , [b]@[url=http://www.914world.com/bbs2/ind...   Nov 4 2020, 08:14 AM
djway   I've done the same combo of POR and Epoxy a co...   Nov 5 2020, 01:35 AM
9146C   Front and rear trunks now complete...2 coats POR-1...   Nov 8 2020, 04:31 PM
9146C   And now the re-assembly begins! Almost have t...   Dec 11 2020, 04:15 PM
9146C   It's been a little while since I've provid...   Jan 31 2021, 04:04 PM
9146C   Cont'd photos...   Jan 31 2021, 04:05 PM
Cairo94507   Very nice. I like that you relocated the fuel gau...   Jan 31 2021, 06:26 PM
Luke M   The engine bay is almost completed...re-installed ...   Jan 31 2021, 07:13 PM
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