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> I've checked everything, what's left?, My car is downright REFUSING to run
JDW914
post Feb 26 2020, 05:48 PM
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From: Toledo, Ohio
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Okay, so a bit of background.

Late last year, my car ('74 2.0 with Mark De Bernardi's 2056 hardware kit) suffered a betrayal from one of the old Bosch injectors, resulting in a fire which, while happily small and caught quickly, ruined the engine wiring looms, MPS, and battery. I figured repairs would be pretty straightforward - and they were. Got parts frome eBay, and new looms from Jeff Bowlsby, took the car to the shop of the painter who did the original restoration bodywork on it, and dropped, cleaned, and rewired the engine while he fixed the decklid and rollbar up. Threw the engine back in, got it running, tuned it to perfection, and went to reassemble the car.

Now this is the point where everything started going very wrong. We put the decklid in place and went to install the trunklid, and the trunk hinges both sheared at the bolt. I replaced the bolts, and we noticed the sheet metal flex mounts for the hinges were both nearly undone at the welds as well, so the painter offered to weld them up, which I agreed to. We disconnected the battery just in case, welded them up, and assembled the car. I got in to drive it away, and the car would not start. Engine turns over, kicks into life, then dies.

And this is all I've gotten it to do since, and I am out of ideas. EVERYTHING checks out and is working, to the point where I'm not sure how it's physically possible that this thing isn't running.

So far, I have verified:

- There is good fuel pressure (32-33psi at prime, 33-35psi during cranking and running)
- All 4 injectors (matching, new SMP FJ6 units) are firing
- There is spark, and it is timed correctly
- The point dwell is optimal (about 47 degrees)
- There is strong compression (around 140-155# in all cylinders)
- The valves are all actuating, and have correct lash
- All electrical and pneumatic connections are secure

And I have tried:

- Draining the tank and using fresh fuel (what was in it was several months old)
- Swapping coils from the stock-alike to an MFD Blaster 2 with appropriate ballast in case the coil was failing to charge up at running speeds
- Swapping the ECU out between a NOS replacement and the original which seems to be free of damage
- Setting fuel pressure all the way up and all the way down as far as the Bosch regulator allows
- Clamping off the cold-start injector
- Starting the engine while hooked up to a battery charger
- Unplugging the TPS

Not a thing so far has produced the slightest change of behavior. The closest I've gotten to having it run is, with WOT, holding the starter keeps the engine "running" at about 800rpm, with constant combustion, but no pickup of rpms or power, which is still pushing me towards either spark or fuel mixture.

What has me completely aghast, though, is that this thing was running perfectly and not a thing has changed. I'm beginning to think it's just angry at me.

What the heck am I missing?
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JDW914   I've checked everything, what's left?   Feb 26 2020, 05:48 PM
Root_Werks   It sounds like you're not getting past the col...   Feb 26 2020, 06:05 PM
914_teener   So did you get a new MPS and calibrate after the o...   Feb 26 2020, 06:38 PM
JeffBowlsby   I usually dont jopi nthese discussoin, but here go...   Feb 26 2020, 07:04 PM
914_teener   I usually dont jopi nthese discussoin, but here g...   Feb 26 2020, 07:49 PM
JDW914   Yes - I should have specified better - I did repla...   Feb 26 2020, 07:38 PM
rjames   MPS needs to be calibrated to your engine.   Feb 26 2020, 08:26 PM
JDW914   [quote name='JeffBowlsby' post='2789479' date='Fe...   Feb 26 2020, 08:57 PM
cuddy_k   Cylinder head temp sensor?   Feb 26 2020, 08:59 PM
BeatNavy   Cylinder head temp sensor? Given everything else...   Feb 27 2020, 05:42 AM
914_teener   Cylinder head temp sensor? Given everything els...   Feb 27 2020, 10:11 AM
SirAndy   Cylinder head temp sensor? :agree:   Feb 27 2020, 02:26 PM
second wind   My car was down for three months and I "thoug...   Feb 26 2020, 10:26 PM
porschetub   why up the fuel pressure for a big cam …..never ...   Feb 27 2020, 12:06 AM
falcor75   "Not a thing so far has produced the slightes...   Feb 27 2020, 03:01 AM
JDW914   The CHT is a good call. I will check it out and ma...   Feb 27 2020, 09:49 AM
GregAmy   Data point: my intermittent start, start then dies...   Feb 27 2020, 10:14 AM
rjames   If the diaphragm is toast the car may not run. I...   Feb 27 2020, 01:36 PM
914sgofast2   Guys, You can’t set the MPS if the motor won’t...   Feb 27 2020, 02:26 PM
Olympic 914   The CHT should read somewhere around 2500 Ohm resi...   Feb 27 2020, 03:07 PM
JDW914   Okay, checked the CHT and plugs. The CHT measures ...   Feb 28 2020, 04:39 PM
914_teener   Okay, checked the CHT and plugs. The CHT measures...   Feb 28 2020, 07:41 PM
cary   914 Rubber, one of their new ones. Or take an old ...   Feb 28 2020, 06:52 PM


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