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> Irish Green '71 "Resto", Update: the 914 has been sold!
djway
post Apr 17 2020, 09:37 PM
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Great job. After an hour or so of reading tonight I am beginning to believe that the rust was installed at the Karmann factory......
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Dick Bandwagon
post Apr 18 2020, 03:19 PM
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Good looking floors, Suzanne must be proud.
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twistedstang
post Apr 18 2020, 04:07 PM
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Wow. First time checking out this build thread......great fab skills, a great build thread, and fast too. Very nice work!
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jaredmcginness
post Apr 18 2020, 06:28 PM
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QUOTE(djway @ Apr 17 2020, 11:37 PM) *

Great job. After an hour or so of reading tonight I am beginning to believe that the rust was installed at the Karmann factory......


1000%! I feel like every seam, pre factory weld, was sprayed with a rust inducing layer.


QUOTE(Dick Bandwagon @ Apr 18 2020, 05:19 PM) *

Good looking floors, Suzanne must be proud.


Haha! Thanks for reading the thread Nate! (IMG:style_emoticons/default/beerchug.gif)

QUOTE(twistedstang @ Apr 18 2020, 06:07 PM) *

Wow. First time checking out this build thread......great fab skills, a great build thread, and fast too. Very nice work!


Much appreciated. This virus has left me socially.... free. A lot of unrestricted garage time. Sooner I get it done the sooner we're on the road. Another update coming in a moment.
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jaredmcginness
post Apr 18 2020, 06:44 PM
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Page 6.

Floors are "100%" Here's some photos.
Correct side, thanks to you guys.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587257083.1.jpg)

Blending in.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587257087.2.jpg)

Both sides.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587257087.3.jpg)

Ground seam sealed and primed. Wow, it looks nice when things are one color.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587257087.4.jpg)

Same order of business for the underside. Sealed every seam I could find.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587257087.5.jpg)

(IMG:style_emoticons/default/drooley.gif)

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587257087.6.jpg)

If you have a keen eye, you'll notice in the background that I wrapped up my Fuchs. I used 185/65. Nice and puffy. Not too big.

Some might be upset that I bought Ohtsus and not R888s but hey, its just a 1700cc. ha. I had them on my '93 Corrado in 16" and was totally happy with them.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587257087.7.jpg)

Tomorrow, I'll weld in the seat mounts and E-brake accoutrements.

I've decided to use a roll on tar-like sound deadening that I found in another thread. So I will do the firewall and probably floor pans up with that.

Another choice I made this weekend was to nix the backpad and go with the perlon carpet fire wall. I think it looks nice, opens things up, and suits my style.
I have an early and late style backrest, both are not in great shape. Obviously, I am not a perfectionist or a purist. So I don't too much care about keeping this car "as it came"

I do a little (a lot) sewing work on the side, so I think it will be a fun project. I've seen enough photos in other threads to be convinced that I like the carpeted wall.

Thanks for reading!
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trojanhorsepower
post Apr 18 2020, 07:23 PM
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Wow. Great work!
Keep the updates coming.

Peter
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bkrantz
post Apr 18 2020, 09:29 PM
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QUOTE(jaredmcginness @ Apr 18 2020, 06:44 PM) *



Tomorrow, I'll weld in the seat mounts and E-brake accoutrements.



I had good luck bolting the hinges to the seat bases, and clamping the front tilt-adjustment teeth to the cross bar, and then tacking everything in place.
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jaredmcginness
post Apr 20 2020, 10:28 AM
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Ok, weekend fun. Large amount of small updates...

Part 1:

Cleaned up the seatmounts in preparation of install. Wire brush, paint and prime.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587400124.1.jpg)

As Bkrantz recommended above. I clamped the U Height adjuster bracket, lined the seat bracket up, bolt the hinges to the base and tac it all together. Worked great and took mere minutes.

Both installed:

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587400124.2.jpg)

Being a '71 I only had a drivers side U bracket and height adjust teeth. I am going to run later style, single seats.
I made the U brackets out of 16g and a hammer... I found the teeth online.... eh... lets make it ourselves at work.


Drew this up on solidworks. Took the better part of an hour.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587400124.3.jpg)

Measurements taken entirely off the old piece. Cut on a laser, .25" A36 Steel. Tapped to M8.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587400125.4.jpg)

Stock teeth is 5/16" wide. So my new piece is a bit narrower, but I don't think .060 will make a difference in the seat mounting/adjustment.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587400125.5.jpg)


Old and New. Pretty happy with it.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587400125.6.jpg)



Part 2:


Worked on a quickie fix for the hand brake bulb. Bottom half rusted away.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587400125.7.jpg)

Remade the cable guide cover.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587400125.8.jpg)

Overlapped.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587400125.9.jpg)


Back to the hand brake. Sanded and painted. This is a finicky piece! Bare with me....

Apparently '70 and '71 have a cool 2 piece folding handle design, so you dont catch your thigh on the lever. Cool piece but annoying. I found out I was missing a spring piece that releases the tooth.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587400125.10.jpg)

I did some research and learned its a common break. I found the replacement rod + spring for $40. I'll try and fix it first.


Here is the fix I cooked up. Bent piece of 16g welded to the end. It seems to work on the vise.... This might be one of those situations where I upgrade to the late style in the near future....


(hint... anyone have an extra laying around?)

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587400125.11.jpg)



Thanks for reading.
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Dick Bandwagon
post Apr 20 2020, 09:55 PM
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Seat adjuster turned out very nicely.

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jaredmcginness
post Apr 22 2020, 11:23 AM
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Handbrake welded and cable attached, cable cover welded, sealer applied, primed...
(IMG:style_emoticons/default/yellowsleep[1].gif)

Now laying some paint down in the floors today. Looks nice, so far.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587576185.1.jpg)


(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587576186.2.jpg)
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jaredmcginness
post Apr 22 2020, 06:02 PM
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And paint on the floor is done. Looking nice and smooth.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587600127.1.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587600127.2.jpg)

(IMG:style_emoticons/default/type.gif)

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587600127.3.jpg)

Here's a quick throw back from a few weeks ago:

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587600128.4.jpg)

Second lease on life for this floor pan!



Next on the list (that are big enough to be their own posts):
-914LTD outer reinforcement kit
-Butyl and Carpet
-Battery tray and paint
-Delete side markers and antenna.
-5 Lug Swap kit (when it arrives) (IMG:style_emoticons/default/stirthepot.gif)
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bkrantz
post Apr 22 2020, 09:19 PM
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Looking great! You are getting ahead of me now.
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jaredmcginness
post Apr 24 2020, 05:48 PM
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Hey all,

Not a ton to update. Driving down to VA in the morning to pick up some drivers quality seats and a few other pieces, for pennies on the dollar. The seats I have are gnarly and crispy.

Here are a few updates on the car...


Started the passenger 914LTD outer Stiffening Kit. Fits great.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587772116.1.jpg)


Passenger side requires a bit of rust repair before I install that side.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587772117.2.jpg)


Cut out.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587772117.3.jpg)


Metal ready, shape replacement, weld and grind.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587772117.4.jpg)


Start forming the replacement jamb section. All of these parts are 16g.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587772117.5.jpg)


Little more sanding and filler primer and we should be smooth.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587772117.6.jpg)


I'm grateful this side of the car has a lot less rust... an afternoon of work vs. 3 weeks. (IMG:style_emoticons/default/welder.gif)

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587772117.7.jpg)



I hope every one has a nice weekend.
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kroelofsen
post Apr 25 2020, 05:01 AM
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Nice work indeed... Good progress!
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jaredmcginness
post Apr 25 2020, 08:01 PM
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Picked up some seats this morning. Pretty unassuming corduroy. Will clean up well. Nice bolsters, will get me by for now....

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587866487.1.jpg)

Upon further inspection... seller said they may have been a recover...
Later in the car, the girlfriend started peeling the cord back.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587866488.2.jpg)

What's this!!! Lets peel some more.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587866488.3.jpg)

Beautiful brand new tartan plaid beneath!

I assume this was a dealer cover up? Maybe they couldn't sell the audacious plaid in '76? Or someone wanted 'this' car with 'that' interior.

Regardless, I am really happy to have come across these for $50 from another world member. I love tartan - its a saved ebay search of mine - so this made my weekend.

I will peel back the rest tomorrow with my seam ripper and see what is beneath.

Jared
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JOEPROPER
post Apr 25 2020, 08:21 PM
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Nice score! (IMG:style_emoticons/default/piratenanner.gif)
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DRPHIL914
post Apr 25 2020, 10:00 PM
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QUOTE(jaredmcginness @ Apr 25 2020, 10:01 PM) *

Picked up some seats this morning. Pretty unassuming corduroy. Will clean up well. Nice bolsters, will get me by for now....

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587866487.1.jpg)

Upon further inspection... seller said they may have been a recover...
Later in the car, the girlfriend started peeling the cord back.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587866488.2.jpg)

What's this!!! Lets peel some more.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587866488.3.jpg)

Beautiful brand new tartan plaid beneath!

I assume this was a dealer cover up? Maybe they couldn't sell the audacious plaid in '76? Or someone wanted 'this' car with 'that' interior.

Regardless, I am really happy to have come across these for $50 from another world member. I love tartan - its a saved ebay search of mine - so this made my weekend.

I will peel back the rest tomorrow with my seam ripper and see what is beneath.

Jared


(IMG:style_emoticons/default/piratenanner.gif) ok
this is the 914 equivalent to someone buying a “dogs playing poker” painting and finding an original Rembrandt behind it!! nice!
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BeatNavy
post Apr 26 2020, 05:29 AM
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QUOTE(DRPHIL914 @ Apr 26 2020, 12:00 AM) *

(IMG:style_emoticons/default/piratenanner.gif) ok
this is the 914 equivalent to someone buying a “dogs playing poker” painting and finding an original Rembrandt behind it!! nice!

Or in 914 terms taking off a rocker cover and finding brand new steel.

Jared, your car is going to be a battle tank with those long reinforcements and other 16 ga metal. How long before you end up upgrading the 1.7? (IMG:style_emoticons/default/idea.gif)
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jaredmcginness
post Apr 26 2020, 09:56 AM
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QUOTE(BeatNavy @ Apr 26 2020, 07:29 AM) *


Jared, your car is going to be a battle tank with those long reinforcements and other 16 ga metal. How long before you end up upgrading the 1.7? (IMG:style_emoticons/default/idea.gif)


It's a tad overkill but. I dont want to think about repairing a long on this car again. So. (IMG:style_emoticons/default/lol-2.gif)

I hope once I get that 1.7 in, drive for a bit and personally experience how anemic they are known go be, I will be more likely to put some money aside for a 2.0. Unless someone has a great deal on one now. ha!



Here's the seat update. Made a side thread, because it is just so fun...

Peeled. (IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587916566.1.jpg)

3 hours with a seam ripper.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587916567.2.jpg)

Clean and assembled.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587916567.3.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587916567.4.jpg)

I am in love.... All coming together, eh! I lucked out on this one.
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djway
post Apr 26 2020, 11:56 AM
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QUOTE(jaredmcginness @ Apr 26 2020, 08:56 AM) *

QUOTE(BeatNavy @ Apr 26 2020, 07:29 AM) *


Jared, your car is going to be a battle tank with those long reinforcements and other 16 ga metal. How long before you end up upgrading the 1.7? (IMG:style_emoticons/default/idea.gif)


It's a tad overkill but. I dont want to think about repairing a long on this car again. So. (IMG:style_emoticons/default/lol-2.gif)

I hope once I get that 1.7 in, drive for a bit and personally experience how anemic they are known go be, I will be more likely to put some money aside for a 2.0. Unless someone has a great deal on one now. ha!



Here's the seat update. Made a side thread, because it is just so fun...

Peeled. (IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587916566.1.jpg)

3 hours with a seam ripper.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587916567.2.jpg)

Clean and assembled.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587916567.3.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-23209-1587916567.4.jpg)

I am in love.... All coming together, eh! I lucked out on this one.

That there is some beautiful hidden treasure
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