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| Robroe |
Jul 23 2024, 06:04 PM
Post
#1
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Member ![]() ![]() Group: Members Posts: 77 Joined: 10-August 21 From: Wenatchee, WA Member No.: 25,793 Region Association: Pacific Northwest |
Moved from topic of first start of 10 year old build to tear down, inspect and reassemble. The 10 year old build is from a 73 1.7 to a 2270. Stroked to 78 mm and 96 mm cylinder diameter. Heads are Ham/RAT with 36 mm exhaust and 44 mm intake. Both are nicely ported.
Have torn it down to the case and checking crank end play before I split the case and pull the cam and crank. So far, everything is new and looks in good order. I'm concerned about oil passages being blocked with old assembly lube so a complete tear down and reassemble is happening. Discovered stacked cylinder spacers (4) totaling .150". So looking to replace those with single spacers. So far I can only find .160" spacers from type 4 store and may just use them as impact on compression appears minimal. Was shocked to discover crank end play is .450"! Sure glad I didn't try to start this thing. Will check again in the morning to make sure I'm checking it correctly, but I'm doing the same thing on the videos such as Ian Carrs YouTube engine builds so pretty sure I'm checking it correctly. Now to figure out what to do about that huge end play. Any thoughts about what to watch out for? |
Robroe Tear Down and Reassemble Unstarted 1.7 built to 2270 Jul 23 2024, 06:04 PM
Jack Standz @burton73
Not only does that piston have a short... Aug 1 2024, 09:52 AM
Jack Standz Here is a JE forged piston where the oil ring is a... Aug 1 2024, 10:00 AM
Superhawk996
Anyone have an idea what the hole (the one drille... Aug 1 2024, 10:32 AM
technicalninja
[b]@[url=http://www.914world.com/bbs2/index.php?s... Aug 1 2024, 11:21 AM
technicalninja Help a Ninja out please...
At some things I'm... Aug 1 2024, 11:23 AM
technicalninja Last bit bout the three piston designs we've s... Aug 1 2024, 12:02 PM
930cabman I have had great luck with the CB pump #1829. Grea... Aug 1 2024, 12:25 PM
Robroe
I have had great luck with the CB pump #1829. Gre... Aug 1 2024, 02:30 PM
Robroe Ninja,
You requested photos of cylinders. Is this... Aug 1 2024, 02:41 PM
Jack Standz
[quote name='Jack Standz' post='3159693' date='Au... Aug 1 2024, 01:23 PM
Jack Standz
[b]@[url=http://www.914world.com/bbs2/index.php?... Aug 1 2024, 01:36 PM
burton73
[quote name='technicalninja' post='3159713' date=... Aug 1 2024, 03:22 PM
Jack Standz This is where you add photos after you click on ad... Aug 1 2024, 01:39 PM
Jack Standz
[quote name='Jack Standz' post='3159693' date='Au... Aug 1 2024, 01:47 PM
Shivers
[quote name='Jack Standz' post='3159693' date='A... Aug 1 2024, 02:01 PM
technicalninja Those look fine!
That's just two pictures... Aug 1 2024, 02:50 PM
Robroe Dumbest newbie question so far. Looking at the cr... Aug 3 2024, 02:39 PM
930cabman
Dumbest newbie question so far. Looking at the c... Aug 3 2024, 02:45 PM
Superhawk996
Have you spoken with an engine builder, with al... Aug 3 2024, 03:15 PM
Jack Standz
[quote name='burton73' post='3159709' date='Aug ... Aug 1 2024, 03:20 PM
Jack Standz @Burton73
Thanks for the piston information/she... Aug 1 2024, 03:30 PM
930cabman Might consider having this professionally built.
... Aug 1 2024, 03:52 PM
Superhawk996 No dumb questions. Better to ask and be sure vs g... Aug 3 2024, 02:46 PM
technicalninja The cylinder numbering sequence on the T4 is THE M... Aug 3 2024, 04:01 PM
Superhawk996
The T4 (and other air-cooled VWs I think) have ... Aug 3 2024, 04:46 PM
Robroe This is NOT what you are doing with this engine... Aug 3 2024, 04:51 PM
technicalninja I'd rather be wet and juicy over dry and crust... Aug 3 2024, 04:52 PM
Robroe Weights and Measures
Piston Weight (gm) Rod Wei... Aug 4 2024, 04:24 PM
technicalninja you've got a 2-gram difference.
I'd run t... Aug 4 2024, 05:36 PM
technicalninja Just went back through the pics looking for rod pi... Aug 4 2024, 06:00 PM
Superhawk996
On the rods...
Do you have piston squirters bui... Aug 4 2024, 07:44 PM
Robroe No oiler holes in connecting rods. No grooves. S... Aug 4 2024, 10:45 PM
Robroe Like this? both sides? All the way to the bearing... Aug 4 2024, 10:51 PM
Superhawk996
Like this? both sides? All the way to the bearin... Aug 4 2024, 10:58 PM
930cabman 100% agree with giving the pistons a squirt, IIRC ... Aug 4 2024, 06:17 PM
Shivers
100% agree with giving the pistons a squirt, IIRC... Aug 4 2024, 06:55 PM
Superhawk996 Chromoly push rods preferred due to ability to set... Aug 4 2024, 10:55 PM
Robroe
Chromoly push rods preferred due to ability to se... Aug 5 2024, 12:59 PM
Robroe Here's a picture of the rod groove done with a... Aug 5 2024, 01:42 PM

930cabman
Here's a picture of the rod groove done with ... Aug 5 2024, 01:59 PM
Superhawk996
Hawk - Not sure what to look for regarding case... Aug 5 2024, 02:10 PM
Jack Standz Aluminum pushrods are more than OK to use, if they... Aug 5 2024, 03:50 AM
technicalninja If you remove the same amount of material, it shou... Aug 5 2024, 02:11 PM
technicalninja As you haven't verified crank balancing, I... Aug 5 2024, 02:21 PM
Robroe
As you haven't verified crank balancing, I... Aug 6 2024, 03:43 PM
technicalninja you're going to have to answer that one yourse... Aug 6 2024, 03:56 PM
Superhawk996 $98 is well spent.
Having the assembly bala... Aug 6 2024, 04:24 PM
Superhawk996
$98 is well spent.
Having the assembly bal... Aug 6 2024, 04:26 PM
930cabman
$98 is well spent.
Having the assembly ba... Aug 6 2024, 04:34 PM
Robroe
[quote name='Superhawk996' post='3160672' date='A... Aug 6 2024, 07:52 PM
Robroe It’s the assembly. Crank, flywheel and fan.
[/qu... Aug 6 2024, 07:54 PM
930cabman
[quote name='Superhawk996' post='3160672' date='... Aug 7 2024, 02:00 PM
technicalninja Disc should be considered part of the "transm... Aug 7 2024, 02:20 PM
930cabman 60 grams, that's close to 10# or so :evilgrin... Aug 8 2024, 09:05 AM
Jack Standz I'd say a bracket race car with 2 rods that we... Aug 8 2024, 10:54 AM
technicalninja And it gets worse!
The rods were marked for p... Aug 8 2024, 12:08 PM
Robroe Connecting rods are grooved with round jewelers fi... Aug 16 2024, 05:19 PM
Superhawk996
Looking forward to finally assembling.
Have y... Aug 16 2024, 05:48 PM
Robroe
Looking forward to finally assembling.
Have ... Aug 16 2024, 06:04 PM
Superhawk996
Do you assemble the case without sealant to plas... Aug 16 2024, 06:33 PM
930cabman
[quote name='Superhawk996' post='3162399' date='A... Aug 16 2024, 06:35 PM
Robroe Oil clearance on the crank journals is .002" ... Aug 18 2024, 03:27 PM
930cabman
Oil clearance on the crank journals is .002... Aug 18 2024, 03:37 PM
Superhawk996
Oil clearance on the crank journals is .002... Aug 19 2024, 11:35 AM
emerygt350 Sounds great. Dakota digital cht is nice but ugly... Aug 16 2024, 05:39 PM
technicalninja Measure deck height on all 4 cylinders and pick th... Aug 18 2024, 04:08 PM
bkrantz
Measure deck height on all 4 cylinders and pick t... Aug 18 2024, 08:08 PM
Superhawk996
Measure deck height on all 4 cylinders and pick ... Aug 19 2024, 11:36 AM
Robroe I’ll typically mock up a case at least two if no... Aug 19 2024, 12:59 PM
technicalninja Be CAREFUL using plastigauge.
The stuff SHRINKS w... Aug 19 2024, 12:34 PM
930cabman
Be CAREFUL using plastigauge.
The stuff SHRINKS ... Aug 19 2024, 01:05 PM
Robroe Test assembled case before sealing it up to measur... Aug 26 2024, 10:37 AM
Jack Standz So, have you contacted the typeivstore/lnengineeri... Aug 26 2024, 11:20 AM
Robroe
So, have you contacted the typeivstore/lnengineer... Aug 26 2024, 12:24 PM
Superhawk996 Look for a local machine shop that can do Blanchar... Aug 26 2024, 01:12 PM
Robroe
Look for a local machine shop that can do Blancha... Aug 26 2024, 01:54 PM
Robroe
Look for a local machine shop that can do Blanch... Aug 26 2024, 02:56 PM
Superhawk996 Ugh - I relocated from Detroit so used to having ... Aug 26 2024, 03:18 PM
Robroe
Ugh - I relocated from Detroit so used to having... Aug 26 2024, 04:38 PM
Superhawk996
I was targeting around 9 C/R. If I went with t... Aug 26 2024, 04:54 PM
Robroe
I was targeting around 9 C/R. If I went with ... Aug 26 2024, 11:10 PM
emerygt350 I would go for the lower compression and just tell... Aug 26 2024, 07:15 PM
emerygt350 Can't remember... Do your pistons have a valve... Aug 27 2024, 04:57 AM
Superhawk996
Can't remember... Do your pistons have a valv... Aug 27 2024, 07:37 AM
Robroe
Can't remember... Do your pistons have a val... Aug 30 2024, 05:49 PM
Robroe
[quote name='Superhawk996' post='3164138' date='A... Aug 30 2024, 05:57 PM
Robroe Was out for the count with an illness since 2024. ... Mar 12 2026, 07:46 PM![]() ![]() |
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