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> Taking the crank down to bare bones, swapping bearings
DNHunt
post Nov 23 2005, 01:28 PM
Post #1


914 Wizard? No way. I got too much to learn.
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Time to get this thing done so, here's how I pulled the gears on the crank and replaced the #3 main bearing.

First I drilled a countersink into the top of an 8 mm bolt to protect the threads in the nose of the crank thtat secures the fan hub.


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DNHunt   Taking the crank down to bare bones   Nov 23 2005, 01:28 PM
DNHunt   I threaded that bolt into the nose of the crank th...   Nov 23 2005, 01:30 PM
DNHunt   You end up with a bare crankshaft that you can get...   Nov 23 2005, 01:34 PM
DNHunt   You end up with these bits   Nov 23 2005, 01:35 PM
DNHunt   Clean and lube up the journal and put the bearing ...   Nov 23 2005, 01:39 PM
DNHunt   Heat up the gears to expand them. I got away with ...   Nov 23 2005, 01:45 PM
Headrage   I used a toaster oven for my gears. Once they are...   Nov 23 2005, 01:48 PM
DNHunt   Drop the gear on, line up the slot with the Woodru...   Nov 23 2005, 01:48 PM
DNHunt   Next comes a spacer with the VW logo.   Nov 23 2005, 01:50 PM
DNHunt   Next comes the dizzy drive gear. Line it up with t...   Nov 23 2005, 01:52 PM
DNHunt   Here's my persuader. I love PVC pipe. I have a...   Nov 23 2005, 01:58 PM
DNHunt   Lastly, there is a retaining ring which can be a b...   Nov 23 2005, 01:59 PM
maf914   Dave, What are you building now? Didn't you ...   Nov 23 2005, 02:38 PM
thesey914   Dave is this another teardown of your four? I thou...   Nov 23 2005, 02:41 PM
Mark Henry   yeh...what he said http://www.91...   Nov 23 2005, 02:54 PM
Jake Raby   Dave has involuntarily been a guinea pig for Charl...   Nov 23 2005, 02:57 PM
DNHunt   This is the same engine. I had the same problems t...   Nov 23 2005, 03:35 PM
davep   Bravo, and the best of luck this time around.   Nov 23 2005, 04:10 PM
Carrera916   wow! KUDOS to these guys for sharing the info...   Nov 23 2005, 04:38 PM
thesey914   I'm just waiting for JP or Trek to chime ...   Nov 23 2005, 04:56 PM
Jake Raby   The cam is another interesting thing... I haveb us...   Nov 23 2005, 05:07 PM
rhodyguy   a 5hp loss on dave's engine will be undetectab...   Nov 25 2005, 11:10 AM
davep   h...   Nov 25 2005, 01:11 PM


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