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> Shall I say... 3.6?, my conversion thread ...
SirAndy
post Jan 29 2006, 12:22 AM
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here's a link to a HUGE jpg (1:1 scale) of the shroud/channel outline ...

i'm going to clean this up, run it through adobe streamline and make it a vector graphic EPS.
then, i'll have the shroud lasercut out of aluminum sheet metal ...

WARNING, HUGE IMAGE (5689 x 7564 pixel, 300 dpi) ...
http://www.914world.com/pix/mycar/Oil%20Coo...ine%20small.jpg

(IMG:http://www.914world.com/bbs2/html/emoticons/type.gif) Andy
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seanery
post Jan 29 2006, 12:42 AM
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Have a real hot rod guy do your louvres, they know how to do them right.
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SirAndy
post Jan 29 2006, 12:53 AM
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QUOTE (seanery @ Jan 28 2006, 10:42 PM)
Have a real hot rod guy do your louvres, they know how to do them right.

i've already decided on a "how to" ...

i'm going with the "3-cut, bend twice" design ...
(IMG:http://www.914world.com/bbs2/html/emoticons/sawzall-smiley.gif) Andy
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0396
post Jan 29 2006, 08:43 AM
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Andy,

CONGRATS! (IMG:http://www.914world.com/bbs2/html/emoticons/cool.gif)
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SirAndy
post Feb 4 2006, 11:03 PM
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more "babysteps" ...

got off to a slow start, didn't get to marks until noon-ish. (IMG:http://www.914world.com/bbs2/html/emoticons/dry.gif)

so i decided to just cut out the new front support brackets. mine are shot (dumb PO (IMG:http://www.914world.com/bbs2/html/emoticons/headbang.gif) ) and i got two replacements from John at EASY.
of course he didn't drill out the spotwelds, he just cut the frontend around the pieces i needed,
so i had to drill out all the spotwelds to separate the bracket from the junk ...


here's a before picture (yellow! (IMG:http://www.914world.com/bbs2/html/emoticons/smile.gif) ):


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SirAndy
post Feb 4 2006, 11:04 PM
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took like 2 hours to get the two sides separated ...

well, with some BS and coffee breaks included ... (IMG:http://www.914world.com/bbs2/html/emoticons/chatsmiley.gif) (IMG:http://www.914world.com/bbs2/html/emoticons/beer3.gif)


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SirAndy
post Feb 4 2006, 11:05 PM
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mark convinced me those would be much nicer all cleaned up, so we started up the bead-blaster box ...

turned out really nice, except, it takes FOREVER ... (IMG:http://www.914world.com/bbs2/html/emoticons/rolleyes.gif)



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SirAndy
post Feb 4 2006, 11:08 PM
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and then some primer, so they don't turn into a heap of rust by next weekend.
by the time the blasting was done, it was 6pm. time to call it a day.

i didn't get any of the other parts that i had planned on working with today, so this is going to be a short weekend.

hopefully more progress next week. including welding those babies in place ... (IMG:http://www.914world.com/bbs2/html/emoticons/welder.gif)



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SirAndy
post Feb 4 2006, 11:08 PM
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time for some (IMG:http://www.914world.com/bbs2/html/emoticons/beer3.gif)

(IMG:http://www.914world.com/bbs2/html/emoticons/beerchug.gif) Andy
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Aaron Cox
post Feb 4 2006, 11:09 PM
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tell us about your hood louvers.


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SirAndy
post Feb 4 2006, 11:12 PM
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QUOTE (Aaron Cox @ Feb 4 2006, 09:09 PM)
tell us about your hood louvers.

no progress on those today. but it's all planned out ...

patience grasshopper, patience ....
(IMG:http://www.914world.com/bbs2/html/emoticons/biggrin.gif) Andy
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Aaron Cox
post Feb 4 2006, 11:13 PM
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curious in your method...

cut 3x, fold 2x.....


seems like the cut once and louver punch is easier (IMG:http://www.914world.com/bbs2/html/emoticons/smile.gif)


cant wait to see it...
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SirAndy
post Feb 4 2006, 11:26 PM
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QUOTE (Aaron Cox @ Feb 4 2006, 09:13 PM)
cut 3x, fold 2x.....

quick and dirty photoshop mockup ...

3 cuts, one long horizontal, two short ones on the side (about 2" total) ...
then, bend front part upwards and bend rear part downwards ...

that way, each cut (louver) has a lip that will create suckage (neg. pressure) ...

this should help with the airflow ...
(IMG:http://www.914world.com/bbs2/html/emoticons/cool_shades.gif) Andy


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Trekkor
post Feb 4 2006, 11:31 PM
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I almost popped by... (IMG:http://www.914world.com/bbs2/html/emoticons/driving.gif)


KT
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SirAndy
post Feb 5 2006, 01:16 PM
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QUOTE (trekkor @ Feb 4 2006, 09:31 PM)
I almost popped by... (IMG:http://www.914world.com/bbs2/html/emoticons/driving.gif)

we did enough slacking, even without you ...

(IMG:http://www.914world.com/bbs2/html/emoticons/biggrin.gif) Andy
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jonwatts
post Feb 6 2006, 09:44 AM
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I like the louver idea, but your air funnel looks big enough for a radiator on a V8 car. If you tilt the oil cooler forward a bit then you could have the funnel match the hood line much more closely and recoup more front trunk space. Just a thought, maybe it's just how it looks in the picture, I wasn't there, blah blah blah (IMG:http://www.914world.com/bbs2/html/emoticons/cool.gif)

Mark, congrats on getting Andy to clean his parts (IMG:http://www.914world.com/bbs2/html/emoticons/smilie_pokal.gif)

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SirAndy
post Feb 7 2006, 03:36 PM
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ok, here's a small JPG of the oil-cooler shroud lineart ...

the original is a Adobe Illustrator EPS in 1:1 size that Mark will use on his plotter to cut a template.

this should be fun ...
(IMG:http://www.914world.com/bbs2/html/emoticons/type.gif) Andy



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Aaron Cox
post Feb 7 2006, 06:07 PM
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have you thought about making the top / exit wider than the intake?

maybe your doing that in another dimension (Z)

wider louvers 3d..... or deeper in ths 2d plane
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ppickerell
post Feb 7 2006, 06:16 PM
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Andy,
I may be able to cut your shroud for you if you can supply material. Send me the file when you are ready.
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McMark
post Feb 7 2006, 07:41 PM
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QUOTE (Aaron Cox @ Feb 7 2006, 04:07 PM)
have you thought about making the top / exit wider than the intake?

CFM flow for the hood louvres looks to be much higher than the CFM flow for the cooler. Simply based on surface area the cooler is 21" x 6" (126 sq. in.). Andy's using 3" openings so two 21" openings will equal the surface area of the cooler, and Andy's using three openings. So it's already bigger. PLUS, (yes there's a bonus) the oil cooler obviously isn't going to flow nearly as well as an opening of equal area. BUT the air will expand as it's heated. All in all, I think these three louvres will give more than adequate air flow.
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