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> GT metal flares- how to install?
rfuerst911sc
post Jan 6 2007, 03:27 PM
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Well I signed up for the group buy of GT metal flares so now I want to know how to install these. I have a mig welder and am a fair welder so my intention is to install these myself. Once you cut the fenders ( hopefully correctly ) you line the flares up and tack them in place right? Once tacked do you run a continous bead or do you do spaced welds? Once tacked/welded then you grind the welds flush? And then do your skim coats of bondo to finish? Any online forum how to's on this? I know that the least amount of heat is good to keep warping to a minimum but any tips are appreciated. Thanks (IMG:style_emoticons/default/beerchug.gif)
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dr914@autoatlanta.com
post Jan 6 2007, 03:45 PM
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QUOTE(rfuerst911sc @ Jan 6 2007, 01:27 PM) *

Well I signed up for the group buy of GT metal flares so now I want to know how to install these. I have a mig welder and am a fair welder so my intention is to install these myself. Once you cut the fenders ( hopefully correctly ) you line the flares up and tack them in place right? Once tacked do you run a continous bead or do you do spaced welds? Once tacked/welded then you grind the welds flush? And then do your skim coats of bondo to finish? Any online forum how to's on this? I know that the least amount of heat is good to keep warping to a minimum but any tips are appreciated. Thanks (IMG:style_emoticons/default/beerchug.gif)


I am not a welder and therefore no one to depend on for the blow by blow installation, but have seen it done by our men often enough to say the following:
The flares are thick enough that warping is more minimal than with thinner sheet metal panels. When installing though no one here has run a continuous bead as that will guarantee a warp!
The flares are easy to line up by matching the wheel well keeping the exact same front to rear opening as well as the same lip height. After welding they are ground flat and metal worked with a minimum of filler. Since the factory did it and designed the original flares, they are made to easily fit the 914.
The plus is that we when producing our replicas, borrowed an orginal old set from Jim Bailey at Brumos and had them scanned in Detroit with the guys there remarking that the flares were not mirror images of one another! Therefore we combined the two front scans and then spit out perfect mirrors, so left and right are now more identical than the originals ever were. We did the same with the rear as well. There is also plenty of material in the flare for the crunched fender set!
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rfuerst911sc   GT metal flares- how to install?   Jan 6 2007, 03:27 PM
dr914@autoatlanta.com   Well I signed up for the group buy of GT metal fl...   Jan 6 2007, 03:45 PM
9146986   What i do is carefully positon the flair in the co...   Jan 6 2007, 06:04 PM
9146986   And like this   Jan 6 2007, 06:06 PM
9146986   I don't have a pic of the actual cutting, but ...   Jan 6 2007, 06:15 PM
9146986   Here's what it looks like after it's cut a...   Jan 6 2007, 06:18 PM
9146986   I didn't take a pic of the top side of the fla...   Jan 6 2007, 06:28 PM
9146986   After it's all welded up nice and solid I care...   Jan 6 2007, 06:37 PM
9146986   I've never installed an AA set, but the factor...   Jan 6 2007, 06:43 PM
9146986   Here's the bottom of the flair after some work...   Jan 6 2007, 06:45 PM
9146986   And when it's all done it will look just like ...   Jan 6 2007, 06:49 PM
rfuerst911sc   The pics are great. For some reason I thought the ...   Jan 6 2007, 07:54 PM
9146986   The pics are great. For some reason I thought the...   Jan 7 2007, 12:22 AM
ptravnic   Perry - If you don't mind me asking, what (bal...   Jan 6 2007, 08:05 PM
dgw   Perry - If you don't mind me asking, what (ba...   Jan 7 2007, 01:02 PM
will   Perry - If you don't mind me asking, what (b...   Jan 7 2007, 01:24 PM
Travis Neff   This thread should be in the classics   Jan 6 2007, 08:50 PM
Hoss   This thread should be in the classics I complet...   Jan 7 2007, 12:54 AM
seanery   Great Question! AWESOME Response!! :...   Jan 7 2007, 09:25 AM
9146986   Thanks guys! I had planned to take step by st...   Jan 7 2007, 09:52 AM
Hoss   Thanks guys! I had planned to take step by s...   Jan 7 2007, 11:39 AM
cooltimes   I hope this post relates to the subject. If not, I...   Jan 7 2007, 10:47 AM
echocanyons   Classic!   Jan 7 2007, 11:53 AM
STL914   Here's a link to a thread following the progre...   Jan 7 2007, 04:04 PM
scotty b   For you guys looking for a price, I obviously can...   Jan 7 2007, 04:30 PM
dgw   B)-->


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