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> AAR Repair, how I did it.
blitZ
post Apr 20 2007, 08:24 PM
Post #1


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I've been attempting to find a good used AAR, as others have, and have had no luck. So, I decided to fix the darn thing. It's actually a simple device. I believe typically two things go wrong.

1) The insulation between the housing breaks causing a short. This causes the fuse it shares with the fuel pump to blow, which causes the car to come to a discouraging halt.

2) The tube with the slot port gets stuck and won't close.

If your insulation is still good, but the port won't close, you may be able to free it by removing the pipe, squirting in your favorite solvent: PB Blaster, WD-40, vodka, etc. Work the tube back and forth to free it up. I was unable to do this and needed to repair the wire, so I opened it up by grinding off the lip of the bottom housing with my Dremel.



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blitZ   AAR Repair   Apr 20 2007, 08:24 PM
blitZ   Once, the top is off you can see the inards. Basi...   Apr 20 2007, 08:26 PM
blitZ   The top has a spring like piece attached to the tu...   Apr 20 2007, 08:28 PM
blitZ   Next, drill out the rivets on the bottom. The cen...   Apr 20 2007, 08:30 PM
Brian_Boss   Next, drill out the rivets on the bottom. The ce...   Apr 21 2007, 08:39 PM
blitZ   Under the ceramic base is a heat shield and a nub ...   Apr 20 2007, 08:31 PM
blitZ   The wire repair involved tinning the wires back to...   Apr 20 2007, 08:34 PM
Pat Garvey   Looks cool so far. More to follow?   Apr 20 2007, 08:35 PM
blitZ   Place the ceramic base back into the bottom, linin...   Apr 20 2007, 08:37 PM
blitZ   I have a portable compressor with a 12v supply I u...   Apr 20 2007, 08:39 PM
smooth_eddy   Nice work :clap: I have wondered about my AAR va...   Apr 20 2007, 10:02 PM
computers4kids   I've been attempting to find a good used AAR,...   Apr 20 2007, 10:27 PM
McMark   Not just a classic, a new tech article. ;)   Apr 20 2007, 10:45 PM
Air_Cooled_Nut   Good info. Goes good with what has already been s...   Apr 20 2007, 11:21 PM
smooth_eddy   :bump:   Apr 21 2007, 04:53 PM
pbanders   Since you already pulled off the side port, I sugg...   Apr 21 2007, 05:38 PM
blitZ   I actually played around with the calibration as t...   Apr 21 2007, 08:20 PM
Travis Neff   Bump for Shaggy. :)   May 17 2007, 06:31 PM
shaggy   thanks ill be atempting this later with both of m...   May 17 2007, 06:37 PM
tdgray   Missed this one.... excellent tech tip. Bravo my m...   May 17 2007, 06:53 PM


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