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> Windshield install, Traditional style, with trim clips
racunniff
post Aug 5 2007, 11:48 PM
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volt914
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From: Fort Collins, CO
Member No.: 6,705
Region Association: Rocky Mountains



Spent the day installing my windshield. Started with new windshield clips from Pelican Parts (you will need 19 of them):

Attached Image

This picture shows the "top" and "bottom" of the clip. The "bottom" of the clip pushes into the windshield frame and also has the notch to capture the trim (see picture below for how this works). The "top" of the clip has the rivet that you'll need to drive in to permanently attach the clip.

You'll also need some of this, Butyl Tape (I got mine at NAPA) - 1/4 inch is the recommended size:

Attached Image

Note the warning about eye and skin irritation. I don't know if it's true, but I did the final cleaning and install wearing gloves, so I would not know. I do know that it is extremely sticky, and would likely be a lot of fun to get off your skin without evil chemicals like acetone.

You'll also need these - window spacers (also available from Pelican Parts - you need 2):

Attached Image

The butyl I bought also came with spacers, but they are not the same shape/size, so I do not trust them.

Now for the clips. I dry-fit them on my trim to verify the orientation I wanted when I installed them:

Attached Image

Installing the clips is pretty straightforward. You put a clip in a mounting hole:

Attached Image

and then you push the clip in with your thumbs as far as you can:

Attached Image

You need to get it very close to flush, because if you don't, when you try to push the rivet in, it will just pop the clip out of the hole (ask me how I know (IMG:style_emoticons/default/dry.gif) ). This is not fatal, though, because you can usually use a pair of pliers to pull the rivet back out and start over (assuming that you have not mashed the rivet as you try to push it in).

Part II, coming soon.
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racunniff
post Aug 13 2007, 09:54 PM
Post #2


volt914
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From: Fort Collins, CO
Member No.: 6,705
Region Association: Rocky Mountains



Part VI

Clip the lower piece in, then work your way up the windshield pillars. Before getting too far on the pillars, make sure the center connector on the top is not connected - this allows some flex. It is easy to slide it to one side until final assembly:

Attached Image

You want to do this, because as you work up the pillars, the trim will want to float free in the middle, like this:

Attached Image

Once you have both pillars snapped in, snap across the top, and, when you have the top snapped, you can slide the center connector back over so it connects both pieces (see this picture again for reference):

Attached Image

And that's it! It took longer to blog the final trim attachment than it took to do it - 5 minutes tops. I like the black look against my platinum exterior:

Attached Image

...and a close-up:

Attached Image

Good luck...
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racunniff   Windshield install   Aug 5 2007, 11:48 PM
racunniff   Part II. The final step in installing a clip is t...   Aug 6 2007, 12:08 AM
racunniff   Part III Not much in this part - I have yet to ac...   Aug 6 2007, 12:12 AM
watsonrx13   Excellent write up, definately a classic how-to on...   Aug 6 2007, 05:21 AM
racunniff   Excellent write up, definately a classic how-to o...   Aug 6 2007, 11:22 PM
9146986   One thing that I recommend is painting the windshi...   Aug 6 2007, 08:01 AM
racunniff   One thing that I recommend is painting the windsh...   Aug 6 2007, 11:23 PM
jmitro   One thing that I recommend is painting the windsh...   Sep 28 2018, 06:36 AM
rhodyguy   great write up. first ever for a windshield i thin...   Aug 6 2007, 09:31 AM
racunniff   great write up. first ever for a windshield i thi...   Aug 6 2007, 11:27 PM
KELTY360   Can't believe you did this alone....very impre...   Aug 6 2007, 11:39 PM
racunniff   Part IV Finished it off this weekend. First orde...   Aug 13 2007, 09:39 PM
mcbrems   Pretty amazing that you didn't overspray onto ...   May 19 2011, 03:50 PM
racunniff   Part V One thing I discovered after I sanded the ...   Aug 13 2007, 09:48 PM
racunniff   Part VI Clip the lower piece in, then work your w...   Aug 13 2007, 09:54 PM
Gint   We'll move this to the Lapuwali Classic Thread...   Aug 13 2007, 10:31 PM
racunniff   We'll move this to the Lapuwali Classic Threa...   Aug 13 2007, 10:42 PM
iamchappy   I am surprised the left and right are marked oppos...   Aug 14 2007, 08:24 AM
racunniff   I am surprised the left and right are marked oppo...   Aug 14 2007, 09:44 AM
theer   I am surprised the left and right are marked opp...   Sep 28 2018, 07:57 AM
aircooledboy   A nice install. Good Work. :beer2: A few detail...   Aug 14 2007, 11:21 AM
racunniff   A nice install. Good Work. :beer2: A few detai...   Aug 14 2007, 11:17 PM
aircooledboy   Thanks for the tips! I am obviously not a p...   Aug 15 2007, 07:35 PM
buhs914   No hazard beyond the potential reduction in the ...   Jun 5 2010, 10:58 PM
rhodyguy   i'm in the middle of pulling one and this may ...   Aug 17 2007, 01:15 PM
bandjoey   I changed my windshield in the cooler weather at p...   Jun 6 2010, 09:23 PM
PRS914-6   I really admire people who jump in and do their ow...   Jun 6 2010, 10:02 PM
ConeDodger   For any of you Northern California guys who are do...   May 19 2011, 06:16 PM
mcbrems   I humbly offer my windshield install post from my ...   Jun 3 2011, 03:57 PM
avidfanjpl   Dumb question Where do the 2 spacers go? I have ...   Jun 3 2011, 04:23 PM
sfrenck   Just did an install last week. My 2 cents - my fr...   Jun 3 2011, 07:23 PM
mcbrems   ...One thing I wish I had done while the window w...   Jun 6 2011, 06:04 PM
Mikey914   I came across these while looking at a maintence m...   Jun 4 2011, 01:19 AM
majkos   I love it! I'm gonna try to make a few. I...   Jun 5 2011, 11:48 AM
jaxdream   I love it! I'm gonna try to make a few. I...   Jun 6 2011, 08:23 AM
JawjaPorsche   Thanks for an excellent write up.   Sep 28 2018, 01:47 PM


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