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> Yet another 5-lug rear conversion, some questions
TonyAKAVW
post May 23 2009, 09:42 PM
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I've been reading up on lots of threads about the rear conversion, CV joints, etc. etc. I'm not 100% clear on everything, but more importantly I'm not exactly sure what I have...

A few years ago I picked up a roller that was in the early stages of a -6 conversion. The owner worked at a Porsche shop here in socal, and had put a 1987 SC front end on the car, and started to do the 5-lug rear conversion.

So what I have are a pair of trailing arms with some stuff installed. From what I can tell from the other threads, I have a 74+ hubcentric wheel flange, early 911 stub axles, and on one of the trailing arms, a partially complete 911 handbrake. The other trailing arm has the dust shield portion installed, but no shoes, etc. The stub axle flanges measure 100 mm across in total diameter (edge to edge).

Now for the questions:

1. There were several threads about spacers required for the hubcentric wheel flanges, but I couldn't figure out where these spacers are supposed to go. Second, is there a way I can tell if this setup has them or not?

2. I'm hoping to use the 944 CV joints, 914 axle, and 911 coarse splined output flanges. Based on what I have are there any issues?

3. Brakes. I currently have the A calipers on the front and stock 914 rear calipers. When I finish this rear 5-lug conversion I will have to choose between upgrading the rears to the V-calipers or moving my A calipers to the rear, and using Boxster calipers on the front. As far as I can tell, there is little to convince me to go with the V-caliper. A set of Boxster calipers is ~$300 off ebay, and I figure I should be able to make a set of adapters on my milling machine. The V-calipers are nearly $600 and offer no change in pad size on the rear. I realize that fora narrow bodied car, the setup I'm proposing is overkill, but if in the future I decide to flare, I'd have the brakes already done. I have a 165 HP Subaru motor, and I'm sitting at about 1900 lb right now, with some weight still to come off. So the question here is any suggestions/opinions?

4. If I do put the A calipers on the back, are they strictly bolt-on or will I need to modify anything?

-Tony


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TonyAKAVW   Yet another 5-lug rear conversion   May 23 2009, 09:42 PM
TonyAKAVW   Here's my understanding of what the CV joint/a...   May 23 2009, 09:44 PM
jaxdream   The spacer goes on the hub that the studs stick ou...   May 23 2009, 11:19 PM
TonyAKAVW   Is there a way for me to know if I have such a spa...   May 23 2009, 11:29 PM
SirAndy   Without the spacer, does the system bolt together...   May 23 2009, 11:59 PM
jaxdream   Without the spacer, does the system bolt togethe...   May 24 2009, 12:18 AM
PRS914-6   Without the spacer, does the system bolt togethe...   May 24 2009, 09:29 AM
SirAndy   If my memory is correct (old age), Porsche went t...   May 24 2009, 12:33 PM
jaxdream   If there was no spacer the flange and the stub axl...   May 23 2009, 11:46 PM
jaxdream   Hi Tony , one of your questions were about the cal...   May 24 2009, 12:33 AM
Wes V   One word of caution in regards to the hub being ab...   May 24 2009, 08:43 AM
Rotary'14   Hi Tony, You need to use a spacer to keep the rot...   May 24 2009, 11:15 AM
TonyAKAVW   Okay, so essentially the answer is that there is n...   May 24 2009, 01:04 PM
TonyAKAVW   Okay so I tore apart one trailing arm and I figure...   May 24 2009, 03:13 PM
Richard Casto   Patrick Motorsports' website says that there ...   May 24 2009, 07:17 PM
TonyAKAVW   First picture showing the stop block installation   May 24 2009, 03:15 PM
TonyAKAVW   axle stuff   May 24 2009, 03:16 PM
SirAndy   :trophy: Now, while you have it apart, get some...   May 24 2009, 03:43 PM
charliew   Tony you've got most of the parts. The stop bl...   May 24 2009, 03:58 PM
PRS914-6   Yep, the stop block needs to be welded to the arm....   May 24 2009, 06:10 PM
Richard Casto   I forgot to mention above, that I agree 100% with ...   May 24 2009, 07:23 PM
TonyAKAVW   Wow, Richard that is a GREAT resource!!...   May 24 2009, 08:34 PM
jaxdream   Sorry about the mix up on the backing plate, I did...   May 24 2009, 08:35 PM
PRS914-6   it's a matter of time before someone runs int...   May 24 2009, 08:38 PM
jaxdream   it's a matter of time before someone runs in...   May 24 2009, 08:43 PM
charliew   I bought some aluminum rear trailing arm assemblie...   May 24 2009, 09:27 PM
Wes V   Tony; Just a heads-up on using a "single pul...   May 25 2009, 08:37 AM
jaxdream   Top pic shows lft 944 spreader =angle pull , rg...   May 25 2009, 10:23 AM
Wes V   Good job!!! It looks like you are cov...   May 25 2009, 12:32 PM
TonyAKAVW   This is excellent info! I will definitely put...   May 25 2009, 01:29 PM
TonyAKAVW   Turns out the PO installed 'rubbing pads' ...   May 25 2009, 03:25 PM
charliew   Tony there is a chance that your backing plate is ...   May 26 2009, 01:18 AM
Richard Casto   Tony, just beware of the wiki info right now. I a...   May 26 2009, 07:07 AM
charliew   Brads thread, boxter parts look a little familiar?...   May 26 2009, 08:54 AM
Wes V   Charliew; (and others) Just a word of caution; be...   May 26 2009, 09:29 AM
davesprinkle   Charliew; (and others) Just a word of caution; b...   May 26 2009, 07:51 PM
Richard Casto   On a slightly related topic, in the same thread, ...   May 26 2009, 11:24 PM
davesprinkle   One last thing to mention. Brad may know someth...   May 27 2009, 11:24 AM
Richard Casto   One last thing to mention. Brad may know somet...   May 27 2009, 04:25 PM
davesprinkle   What is the spline count and diameter inside the ...   May 27 2009, 11:34 PM
charliew   I think the backing plate and the initial parts co...   May 26 2009, 09:55 AM
jaxdream   Boxster hubs on a 914 ?? That's GR8 - even mor...   May 26 2009, 09:49 PM
craig downs   I've adapted the 944 e-brake spreader to my ca...   May 27 2009, 01:20 AM
Wes V   I've adapted the 944 e-brake spreader to my c...   May 27 2009, 09:04 AM
TonyAKAVW   Craig: Nicely done! I think this is what mine...   May 27 2009, 02:36 AM
craig downs   Craig: Nicely done! I think this is what min...   May 28 2009, 12:59 AM
Richard Casto   Looks good Craig! :) I am also curious if yo...   May 27 2009, 07:04 AM
charliew   It looks like he also used the angle iron to make ...   May 27 2009, 09:10 AM
TonyAKAVW   Boxster Bearings at Pelican Parts are $36.75 ...   May 27 2009, 04:44 PM
charliew   Tony use the junk bearing in the castings while yo...   May 27 2009, 10:35 PM
charliew   I bought a 944 stub axle on ebay. When I got it, i...   May 27 2009, 11:44 PM
TonyAKAVW   Please add it here!! Would love to see th...   May 28 2009, 01:15 AM
craig downs   Ok I'll start adding some tomorrow. I have the...   May 28 2009, 02:46 AM
Wes V   Ok I'll start adding some tomorrow. I have th...   May 28 2009, 06:17 AM
TonyAKAVW   Wes is right. It would be a lot easier to find if...   May 28 2009, 09:58 AM
charliew   And be sure and say using the angle spreader, that...   May 28 2009, 10:06 AM


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