QUOTE(JWest @ Jun 7 2010, 07:18 AM)
QUOTE(spankmeister7 @ Jun 6 2010, 10:46 PM)
Okay.
I spent a couple of hours tonight and got it working. I used the second gear trick and that made a big difference, even though I could have sworn that I already tried that. It took a while to get it adjusted; my big problem was that the bottom rear adjuster with the locknut had to be backed way out in order to get it into second gear.
I have noticed that its really easy to shift up and down from 4th and 5th gears. However, it takes considerably more effort to get it into either reverse, first, or second. I still can't make heads or tails of the instructions and I'm still unclear on this point: is there an adjustment to somehow make the all gears on the left as easy to shift into as the ones on the right? Sort of a <- side to side -> balance adjustment?
In retrospect I wish I had ordered the optional longer gearshift lever to make shifting a bit easier still. But its in and I can move on.
The stop screws are supposed to be backed out until there is clearance from the shift stick - it would certainly be a big problem if the stop is in any way touching the stick during shifting and limiting the travel.
If it is taking a while to adjust, then you are making it much more complicated than it really is. You put the transmission in 2nd gear, loosen the adjusting screw, the shifter self centers, tighten the adjusting screw, and it is done. You might need a very slight adjustment from there to make it perfect, but it should be usable at that point.
There is no information in the instructions about a side-to-side balance adjustment because that is not how the shifter is adjusted. The springs will be correct if the shifter alignment with the transmission is correct.
It sounds like you still don't have the shift pattern centered. Second and third gear should be shifted into with zero side pressure on the stick - the springs should align the stick with those gear positions in the transmission. An equal amount of movement (and therefore spring pressure) to each side will then result in aligning the stick with the internal transmission gates for the left and right positions.
One thing that is being left out......Front to back adjustment. Back out the stops a little first....When the transmission is in neutral, the shift shaft should be centered front to rear in the top of the gate or aiming straight up out of the shifter housing. If not, determine how much it is off, put it back in second, loosen the clamp and move it the appropriate amount. retighten the clamp and check location in neutral again. When perfect, reset the stops for a little clearance.
Setting the linkage should take no more than 5 minutes if everything is assembled correctly.
Also, I found the springs too stiff and washers too thick and bought thinner washers to fine tune the centering pressure.