QUOTE(DanT @ Mar 14 2011, 01:13 PM)
Chris, can your muffler be made with the normal 2.0L flanges for attachment to the heat exchangers?
And what about exhaust pipe replacement....can it be placed in the center for a twin pipe effect? Or does that have an effect on the exhaust flow?
From a marketing perspective it would certainly have made more sense to adapt the muffler to mate with the HE flanges.
I found that I couldn't do it and meet the primary criteria which determined the design:
1) Retain the heat exchangers.
2) Improve the performance with a raised (rather than lowered) rpm powerband.
3) Create a distinctive but not loud sound.
4) 100% stainless steel construction, with the components based on my other mufflers in order to control costs. The Tangerine 4 muffler is essentially two EVO II silencers built as one unit. It is also essentially the same as the EVO 6 silencer.
It would be possible to create a twin center outlet muffler with the same sound and performance in the same casing. The pipes would have to be rerouted to enter the center section and the sound absorbing material would have to be in the end sections.
Some facts which guided my design:
SSIs are plentiful, durable, and not expensive. Even without a booster fan they provide plenty of heat for cold weather driving and defogging.
Dual exhausts are popular but often have an unpleasant resonance at cruising rpm. Mine don't, by virtue of the unique internal design.
Stainless steel is popular because it can be polished and it lasts a long time.
Lots of people have or are building bigger engines but don't want to lose their heat, and don't want to spend $2700 for a high performance 4 cyl. header with heat.
While most people think that a 4-1 collector improves performance, that isn't necessarily true when already long primaries are increased in length by another 12 inches or so, not to mention the lack of equal length.
That may work to increase torque on a bus motor, but will not improve horsepower on a 6000 rpm lightweight sports car engine.
Keeping the 4 pipes as short and equal as possible, and dumping them individually into a large chamber is also a good way to improve performance potential.
The muffler space under a 914 is short and wide. I've already invented a unique way to effectively reduce sound levels while retaining high flow capacity, even at 6000+ rpm - within that crosswise rear space.
I thought about shortening the HE pipes a few inches to move the flanges forward as far as possible but decided against it for two reasons: increased cost of the additional work, and once they're modified they won't work with any other muffler product anyway.
BTW, starting one year ago, Tangerine mufflers are 100% cut, rolled, welded and polished in-house using .045" stainless sheet. The prototype shown was made with 6" od x .065" wall stainless tubing which is heavier and doesn't polish well at all.