QUOTE(Tom @ Jun 13 2011, 01:49 PM)
One correction. Pin 9 goes to the heater fan fuse, fused side. The harness you have a problem with is the ignition harness. I'm sure Jeff has them, don't know the cost, but before you hook up another harness, find out why this one heated to the point of smoking.
I'm looking at the schematic for the relay board for a 73 year model. If yours is another year there may be some additional wires, but these 7 wires seem to be the same on all relay boards.
pins 2 and 4 both grey/brown are for the back up switch at the trans.
pin 1 is green/red for the oil pressure.
pin 6 is yellow for the starter solenoid.
pin 5 is black/purple for the tach signal.
pin 7 is black/red for coil +.
pin12 is white for AAR power.
Hope this helps.
I'm thinking you need to closely check that 14 pin connector out at the front of the relay board. Don't want to fry another harness, right?
I would probably leave the ignition harness off and turn the key to on and check the 12 pin for power at two pins 5 for coil and 12 for AAR. Also have someone turn to start and measure for power at pin 6 solenoid power. Measure with voltmeter from pin to ground.
If these are good, then something on the engine, AAR or coil, or one of the wires shorted to ground to cause the burned wires. Coil terminals have a tendency to do that.
Tom
PS: For Dave, that's pins 11 and 10 that are jumpered at the 12 pin connector. Pin 12 is power to AAR.
I've been told that 72 ignition wiring is a one-year version. Don't know if that affects the twelve-pin connection wiring or not. Pelican doesn't provide that year, and what I see is not entirely consistent with the Haynes schematic.
Be that as it may, I performed the tests Tom suggested at the Twelve-pin board, with the ignition harness detached:
Key on: pins 1 and 2, 7(coil positive), and 9 (blower) are energized.
Pin 12 (connects with the white AAR wire) is cold when key is on.
With the key in start position, Pin 6 (starter solenoid) is energized.
The burnt wires were #12 (AAR) and #4 (one of the two grey/brown back-up switches.)
The wiring around the back-up switch is unharmed.
I can't tell if there's any opportunity for 12 and 4 to short in the relay board circuits. The BW schematic in Haynes is too faded.
My inexperienced guess is that the hot lead in the AAR electric system caught the ground somehow. I have no idea why this also manifested by burning up part of the #4 wire.
BTW, according to my best reading of the schematic, 9 and 11 are associated with the heater fan. Thinking the blower didn't have power,the PO jumpered 7, 9, and 11, in a misguided attempt to get juice to the blower. The blower motor shows continuity between its leads so I assume its fried and that's the real reason it wouldn't turn on.
Thanks to everyone who've been helping me. Your input has been invaluable.