QUOTE(SirAndy @ Sep 25 2011, 06:20 PM)
QUOTE(tornik550 @ Sep 25 2011, 07:04 PM)
Do you think I can do that with a dremel tool?
You should have seen some of the things we used to do to our dirt-bike engines back in the day.
We used to run them lean to get more power but that also meant a lot of burnt through holes in the pistons.
The common fix at the track for that was a rounded flat-head bolt with short threads double nutted from the back.
Usually got you through the rest of the race!
If you tore it down that far and always had problems, why wouldn't you just carry an extra piston and replace it?
As for the OP, yes, I had trouble clearance problems. You have to machine the pistons. I've done it with a 44 mm end mill and tilted the head on a mill to make really nice pockets. I've also just used a ball endmill to make the pickets. The ball endmill is easier and just as good.