QUOTE(Flat VW @ Dec 15 2004, 10:44 PM)
My next purchase will be a header after the gremlins are gone. I have the same car as you (FI).
What do "they" recommend for a "street legal" header setup for our cars?
Not too legal
the header has nothing to do with being "street" legal, it's the muffler you stick on it....too loud and you can be busted
see vendor section for European Racing Headers, I'm very happy with my setup from them....I have the street muffler, sounds good and is not too loud or obnoxious
back to the original thread: the only cutting for the watercooled conversions is a few holes in the front trunk, which can be repaired later on so that no one knows you've cut the car if you decide to go back to air-cooled
as to doubling the hp of your current motor, bring cash, a few grand at a minimum if you can do all of the work...