QUOTE(malcolm2 @ Apr 3 2014, 05:27 PM)
So, I am doing some research on the "re-building". Van Svenson has a nice video on You Tube. But all he really does is take it apart and clean and inspect it.
With my CLUNKING, I am guessing that I will find a worn cage or balls or something, right?
If I do, I will need replacement parts. Any one know if they are available?
the CV assemblies are NLA. Yes you can tear the axles down, and most of the time, everything is available (axle, boots, washer) and rebuildable if its boot replacement and repacking with new grease. But the CV assemblies are all matched to one another. I suppose you can "harvest" and build a new assembly, matching good ball bearings and trying to put it into a decent cage. The key thing to be looking for is the condition of the CV races. I have a handful of beatup races with a metal chip in it. then you are back to square one. What you need to be able to see are the races of the used axles, which actually requires the disassembly and bathing of the components in solvent to see the condition of the races and parts. its a crapshoot. I know that European Auto Salvage Yard in Emeryville CA has tons of axles for sale, but shipping is what will get you. Last I heard a couple of years ago, they were $50 an axle. If I had a bad one, I could go back and those guys would likely give me a replacement.