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Larmo63
Do I need a special clutch/pressure plate for a pull type clutch system I'm assembling for my 911 conversion?

Will this work? The trans is a '70-71' I've been told. But, I'm not familiar with this stuff. Thanks for the help.


http://www.ebay.com/itm/Porsche-911-65-69-...ecAAOSwhcJWFxS7
euro911
Lawrence, you'll need an early 911 flywheel ('65 ~ '69), compatible pressure plate and a 215mm clutch disc to mate up with a standard 914 901 transaxle. The 901's input shaft is (spline count: 24, pilot diameter: 14.7mm, spline diameter: 20.6mm).


If you have a 915 trans, the input shaft is different than a 901's ... (spline count: 20, diameter: 14.9mm, Spline diameter: 22.2mm).

The 915's disc is also larger diameter (225mm), so you'll need a different flywheel and pressure plate too.
rgalla9146
Wait a minute, the trans is a '75 what ? a 914 trans or '75 911 (915) trans ?
What 6 cyl. engine ? does it have a 6 bolt flywheel or ?
more info needed
euro911
The engine came out of my '67 912-6. The case # indicated that its a '69 911E, but I don't know what P&Cs and cams were in it. Zenith carbs topped it off.

I sold it without the flywheel (6-bolt).

Since all he mentioned was that he has a '75 transaxle, I listed the specs for 901 and 915 just in case it is a 915. I think it's just a '75 914 901, though confused24.gif
ClayPerrine
A 1975 transmission would be a 915. That clutch and pressure plate combo won't work with a 915 transmission.


If you are going to put this in a 911, just buy the 915 clutch parts. Any reputable parts house will be able to sell you the correct stuff. Besides a clutch kit, you will need a flywheel and ring gear. The ring gear is a separate part from the flywheel on the pull clutch. You also need the correct clutch cable.



Larmo63
Update, yes, the engine is a six bolt '69 911E and the trans is a 70-71 911 box.

I've been told that it is a "pull clutch" type, and that is where I'm confused. The flywheel I'm buying is a six bolt. The transmission will work with this engine, I just don't know how the "pull" vs "push(?)" clutch system differs.
euro911
Lawrence, is this all for Speedy?

Has the diff ring gear been flipped? ... 914 nose-cone and side-shift?

Also, post the #s stamped on the top rib of the transaxle. If it's a '70/'71, it should be one of the following:

911/01 (standard)

or ...

911/80\
911/81 |
911/82. > (with 904 main shaft)
911/83 |
911/84/


Curious why you want to use a 911/xx trans confused24.gif ... but a side-shift 901 is good for up to about 250 HP if you're not too hard on it.


If the '70/'71 911 transaxle has been set up for a 914, you'll need the following [expensive] parts (Pelican #s & prices - new):

911-102-201-12 flywheel (& 6 bolts) - approx. $400.

911-116-239-04 ring gear (& 9 bolts) approx $150.

911CP-7071N - Pressure plate, 225mm disc & T/O bearing (kit) approx $900.

+ the other misc. parts like Clay mentioned above.

Personally, I'd stick with the 914's 901 trans ... you'd be way ahead of the game.
jcd914
70/71 911 pull type clutch uses a different pressure plate, throw-out bearing, flat flywheel and a separate starter ring gear.

Jim


Pressure pkate
Larmo63
Yes, it is a 911/01 tranny rebuilt with /6 gear ratios. 914 side shift & tail cone. Pictures and numbers tomorrow.

Case #4504590 The R & P are flipped for 914. Gearing is A GA O V ZA (standard 914/6 gearing, also 911S, 911E)

oldie914
A little history: For the 1970 911 model year, Porsche wanted a bigger clutch disk. To do this, they changed to a flat flywheel with the ring gear mounted on the pressure plate. The transmission case was reinforced with more ribs in the bellhousing and a steel insert inside the differential housing. The throw out arm bolt was threaded into the insert to keep it from pulling out of the case. The throwout arm was changed to fit the pull type throwout bearing. The throw out bearing is attached to the pressure plate and has two flat spots on the outer ring. To install, you have to bolt the transmission to the engine and the reach inside the bellhousing with a screwdriver to engage the throw out bearing and arm.
In 1972, Porsche introduced the 915 transmission which had a clutch throwout arm inside the bellhousing which simplified things a lot. They continued to use the the 1970-71 flywheel system.
Here is some information on parts interchangeability based on how we used to mix and match 40 years ago. I'll admit my memory is not perfect.
1. The same flat flywheel was used from 1970 until Porsche changed the number crankshaft bolts. I think for the SC in 1983.
2. The pressure plate and ring gear for the 2.4 and 2.7 911s will fit a 2.2.
3. The 1970-71 clutch disc is model specific because the 915 transmission input shaft has a different spline.
4. The 1970-71 throwout bearing is model specific because of the flat spots needed for assembly.
There was an article in Porsche Panorama in the 1970s about converting a 914/6 to a pull clutch.
Hope this helps.
rgalla9146
And now you've got all the dirt.
Enough to keep you scratching your head for a while
The easiest way out is to use a 914 trans.
No flipping of ring gear. No expensive pull clutch, pressure plate and flywheel.
Standard 914 clutch cable. Plentiful parts.
No explaining to parts people the combination you need.
No rotating the TOB to remove the trans etc etc etc
Ask me how I know.
ClayPerrine
I have this setup in my six conversion, and have been running it for years.

It works great. The bigger clutch prevents slippage and the clutch cable is a straight pull so the clutch tube is not stressed. So it won't break free from the body.


From experience, you MUST use the 2.2 pressure plate, throwout bearing and clutch disk. If you use anything else for a pressure plate, the threads for the clutch arm pivot bolt will pull out of the trans case. You can have the case machined so that it has a top hat shaped insert installed from inside the case to help alleviate some of that, but even if you do that you can still crack the case from the stress of a 2.4 or later pressure plate. Plus the clutch feel will be much stiffer with a 2.4 or later pressure plate. BTDT! Ruined a 71 911 case because I had a 2.4 pressure plate in it.

Also the throwout bearing is becoming very expensive these days.




Larmo63
Thanks guys, at least I know what to look for now, and you're right, this stuff is expensive (of course.)
Mark Henry
I would have used a 914 trans case*, 6 bolt '69 911 flywheel, standard 914/4 215mm pressure plate (PP) and disc.
Easy-peasy, semi cheap and done.

My second choice is using the stock 225mm flat flywheel and a Kennedy 228mm kit. The KEP kit comes with adaptor ring w/starter gear, a 228mm HD late VW bus PP disc and a TO bearing.
The big plus is if you up grade to a 3.0 you can still use this conversion kit.
But again I think you would need to use a 914 trans case*.


The pull clutch will be a pain to set up and as said it's expensive.
If you go this route I have a bearing that I pressed apart, inspected, cleaned and put back together with swepco grease. I'd sell it a lot cheaper than new.
I also have a PP, starter gear ring and stock disc, but the PP is a 911S aluminum shoe and the plating is starting to delaminate at the edges. Likely still OK for a 2.0.
So I do have everything but the flywheel.
PM me if interested in any of this.

*If you are handy with modifying you can cut and weld a 914/4 TO bearing arm to work push style in your 911-901 case. This can be done as I did it on the 1971 911-901 trans in my T4 engined 1967 bug, that uses a 914/4 clutch assembly.
stownsen914
I have the 70-71 clutch setup in my 914/6 racecar. I've had it for years without much trouble, though I did snap a clutch fork bolt once a few years ago at the track. Probably because I have the heavier-springed later clutch in my car. I think the clutch cable is from a 72 911, if memory serves correctly, in case you decide to go that route. It fits perfectly for the 914 conversion.

Scott
Larmo63
Do 914 CVs fit the 911/01 output flanges, or am I going to have trouble THERE too? headbang.gif
Mark Henry
QUOTE(Larmo63 @ Oct 19 2015, 09:01 PM) *

Do 914 CVs fit the 911/01 output flanges, or am I going to have trouble THERE too? headbang.gif


Getting all this stuff sorted is a PITA.

Early 901's have an oddball output flange.
But IIRC you have a 70-71 trans, so yes 914/4 flanges bolt on, but...are you not doing a 5-bolt conversion as well?

If you are you want to keep the flanges that came with that 911-901, as they are one of the best ways to do the 5-bolt conversion.
In fact those flanges are sought after, so don't part with them till you have a final plan.
euro911
911 axles and CVs are larger and have 6 bolts. You'll need 911 half-shafts w/CVs and 6-bolt stub axles with the correct spline arrangement (-6) ... or you can check with the guys who've shortened their axles and used 944 CVs.

I think this is the main reason so many have recommended sticking with the 914's 901 trans - a lot less hassle idea.gif
euro911
Ah ... Mark beat me to the post - while I was still typing type.gif
rgalla9146
If you go with the pull clutch it will be near impossible to separate the trans from the
engine without removing BOTH from the car.
If you choose this route be sure to 'test' disengagement some way before installing the assembly, especially if you do it with a non-standard group of parts
ClayPerrine
QUOTE(rgalla9146 @ Oct 19 2015, 09:22 PM) *

If you go with the pull clutch it will be near impossible to separate the trans from the
engine without removing BOTH from the car.
If you choose this route be sure to 'test' disengagement some way before installing the assembly, especially if you do it with a non-standard group of parts



Yes, it is tough to do, but it can be done in the car. It requires sticking your fingers in the transmission holes on top to rotate the throwout bearing into place while holding the throwout arm against it's spring.

It can be done, but it takes practice.


Mark Henry
QUOTE(euro911 @ Oct 19 2015, 09:19 PM) *


I think this is the main reason so many have recommended sticking with the 914's 901 trans - a lot less hassle idea.gif


If it was me I'd take all the gears and bits I like and stick them into a 914 box...oh wait that's what I did biggrin.gif

Then I put the 911-901 in my '67 bug. happy11.gif
Larmo63
The flanges do fit the same CVs I have. I have already a complete 5 lug conversion, with 914/6 rear hubs/stubs.

I'm figuring this out, slowly but semi-surely.

Thank you for for the input guys.
Steve
Hassle wise, it is easier with a six 2.0-2.7 to use the 2.0 six flywheel. It mates up with a stock 2.0 six push clutch package and bolts right up to a stock 914 trans. I ran this combo with my 2.7 six for over 10 trouble free years.
When running a 3.0-3.2 you are stuck with a KEP adapter to work with the 914 trans.
For a 3.0-3.2 motor the 71 901 trans pull clutch works much better than the KEP adapter.
The clutch pedal with the 71 901 trans pull clutch went down like butter. The KEP adapter with stage 2 clutch felt like something was going to snap. This is my opinion based on experience with both transmissions.
I ran the KEP adapter for 15 years with a stock 914 trans and my 3.2 motor. I recently upgraded to a 915 gearbox, to get around the clutch issues and get the correct gearing for my 3.2 six.
0396
QUOTE(Steve @ Oct 19 2015, 10:52 PM) *

Hassle wise, it is easier with a six 2.0-2.7 to use the 2.0 six flywheel. It mates up with a stock 2.0 six push clutch package and bolts right up to a stock 914 trans. I ran this combo with my 2.7 six for over 10 trouble free years.
When running a 3.0-3.2 you are stuck with a KEP adapter to work with the 914 trans.
For a 3.0-3.2 motor the 71 901 trans pull clutch works much better than the KEP adapter.
The clutch pedal with the 71 901 trans pull clutch went down like butter. The KEP adapter with stage 2 clutch felt like something was going to snap. This is my opinion based on experience with both transmissions.
I ran the KEP adapter for 15 years with a stock 914 trans and my 3.2 motor. I recently upgraded to a 915 gearbox, to get around the clutch issues and get the correct gearing for my 3.2 six.


Wise advise, unless you're going to install a 3.2/3.6 down the road. The current configuration should be fine.....unless you just want to, that's ok too.
rgalla9146
QUOTE(Steve @ Oct 20 2015, 01:52 AM) *

Hassle wise, it is easier with a six 2.0-2.7 to use the 2.0 six flywheel. It mates up with a stock 2.0 six push clutch package and bolts right up to a stock 914 trans. I ran this combo with my 2.7 six for over 10 trouble free years.
When running a 3.0-3.2 you are stuck with a KEP adapter to work with the 914 trans.
For a 3.0-3.2 motor the 71 901 trans pull clutch works much better than the KEP adapter.
The clutch pedal with the 71 901 trans pull clutch went down like butter. The KEP adapter with stage 2 clutch felt like something was going to snap. This is my opinion based on experience with both transmissions.
I ran the KEP adapter for 15 years with a stock 914 trans and my 3.2 motor. I recently upgraded to a 915 gearbox, to get around the clutch issues and get the correct gearing for my 3.2 six.


Just to clarify, the '70-'71 trans from a 911 is identified as the '911' type trans.
Before, was the 901, after was the 915.
A 914 trans can be converted to a pull type clutch.
It requires moving the pivot location for the throw-out -arm and then using all the parts for the '70-'71 clutch.
Larmo63
Yes, I mis-identified it earlier as a 901/01. My trans is indeed a 911/01.

The serial number doesn't make sense, but…….
Mark Henry
QUOTE(rgalla9146 @ Oct 20 2015, 07:42 AM) *


Just to clarify, the '70-'71 trans from a 911 is identified as the '911' type trans.
Before, was the 901, after was the 915.
A 914 trans can be converted to a pull type clutch.
It requires moving the pivot location for the throw-out -arm and then using all the parts for the '70-'71 clutch.


I've always called it the 911-901 , not that it's correct, it's just the easiest for me to identify it.

Although machining the case is the correct way, to use the pull clutch, there is not a whole lot of meat to grab onto between the different cases.
My 1967 bug has a 911-901 and I using a 914/4 clutch assembly. I never machined the case.
I took a 914 pivot and release bearing arm and bent, cut, welded with a gusset, till it worked correctly.
It's been 3 years of summer daily driving without issue.
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