QUOTE(socal1200r @ Dec 12 2016, 10:07 AM)
I got the car back from the shop last week, and a bunch of things were checked and adjusted: fuel pump pressure, ignition points, fuel injection points, engine timing, check for vacuum leaks, ECU, etc. I had already installed new plugs, plug wires, dist cap, rotor, coil, new TPS circuit board, and checked the wire on the CHTS. I got a Monza dual muffler/quad tip exhaust from someone on the site, and got it powdercoated. The shop installed the exhaust, along with new gaskets, hardware, and support brackets. The shop did say the cold air valve wasn't working properly, in that there wasn't a whole lot of vacuum being pulled into it when it was cold. So they said to just keep my foot on the gas pedal when it was cold to keep the rpms up, and to let it warm up for a few minutes before taking off.
So my ritual now is to fully depress the gas pedal, start the car, then adjust my foot so it's idling around 1500-1600 rpms for about 5 minutes. I still have to give it a little more gas than usual to keep it from stalling when I'm starting out in first gear from a stop, but after a few minutes of driving it's idling to where it won't stall, but just barely. If I could just get the idle bumped up to around 950 or so, it would be running good enough for me.
I've bought a bunch of cars over the last dozen or so years, to include oddball things like a Merkur XR4Ti, Taurus SHO, Saturn Sky, Saab 900 turbo convertible, Land Rover Discovery I, Suzuki Samurai, Jeep Comanche pickup, etc. But this 914 is the first one I've regretted buying.
That's a lot of good information. Like your shop says, if your aux air regulator (AAR) isn't working, you'll have to hold the throttle open when cold. There are a number of threads on how to get yours working again.
If everything else in the car has been checked out, the symptoms you describe could be due to issues with the injection. Poor off-idle transition can be caused by an inoperative throttle position switch (TPS), which may not be providing additional injection pulses when opening the throttle. An easy way to check if it's working is to do the following: while the car is off and sitting still, and in a quiet setting (like a closed garage), turn the key to on. You should hear the fuel pump run for 1.5 sec to pressurize the fuel rail then turn off. Now, slowly open the throttle with the key still in the on position, you should hear a series of clicks (20 in all). If you hear the clicks, your TPS is providing transition pulses, if not, something is wrong with the switch, connector, harness, or ECU. I know you put in a new TPS, but it still has to check out as functional.
If the switch checks out, you may have a mixture problem. First, you need to make sure your part-load mixture is set correctly. Before you do any more complex tests, you need to assure your head temperature sensor and your air temperature sensors are working correctly. Information on how to do that is in the link in my sig below. While there, you should also check the parts number table to make sure you have all the correct parts for your car in the FI system.
You didn't say anything about your mainfold pressure sensor. Is it a rebuild? Does it hold a vacuum without leaking down? Is there evidence that the adjustment screws on the end have been tampered with (e.g. missing epoxy seal)? The best way to test the part-load mixture is to put the car on a dyno with a gas emissions tester connected, and to measure the part-load CO. Generally, it should measure 3.0%, or in a range from 2.5% to 3.5%. If it is outside of that range, then your MPS may be defective or misadjusted. Again, there is information in the link in my sig about what to do. There are also people on this site, such as Jeff Bowlsby, who offer MPS calibration and diagnostic services.
Once you have the part-load (and transition and full-load, too) mixture set, then you need to check your idle mixture. The '73 ECU is the 0 280 000 037 model, it has an idle mixture control knob on the top of it. There should be a mark in the plastic surround, that's the "factory" mark, and corresponds to the position where the knob has no rich/lean effect on the mixture as set by the MPS, CHT, and air temperature sensor at idle. Start tuning in that position. Check that the TPS idle control switch is on at idle (instructions in my sig). Clockwise on the knob is richer, counterclockwise is leaner. Generally, you get better idle results when the mixture is somewhat richer than the factory position, about 2 or 3 clicks more positive (corresponding to a mixture of 3.5 to 4.0%).
If you're still having problems, check for injectors that are clogged or poorly spraying injectors. There should be some postings here that describe how to do that
Note that I'm assuming your ignition system is in perfect condition, that the vacuum advance and retard are present and working correctly, that your timing and dwell are correct, points plate moving smoothly, that there is no shaft wobble in the distributor, that your points (or electronic system) are working properly, coil working properly, rotor, cap and plug wires are in good condition, plugs in good condition and gapped properly. Also that your valve clearances are correct, too. Sounds like you've assured all of those things already, but I'm just trying to cover everything.