QUOTE(IronHillRestorations @ Sep 6 2020, 11:50 AM)
I went back and re-read some of this thread. I'd recommend disabling the cold start plungers. I've never seen those used on a 914, but I have seen where the mechanism got janked with, stuck and made it run fat as a hog, to the point of diluting the oil with gas.
You've taken the mechanism off, and properly blocked it off. I'd take the next step which is to tap the plunger bore for a 3/8 x 16 and install a brass hex socket head set screw to keep the plungers in place.
I just did this on an engine about a month ago. I got some brass plugs off ebay.
brass set screws I chucked up a 3/8 x 16 tap in my drill press and turned it by hand to start the tap, and make sure it was lined up.
@bbrock Cold start disable on Weber carb @IronHillRestorations Well Perry, I've gotten myself into a bit of a pickle. I pulled the top off of one of my carbs today planning to tap the top of the cold start bores for the brass set screws you recommended. I rediscovered that the cold start pistons are seized in the bores from the same evil that caused me to start this thread in the first place. I tried soaking them with penetrating oil and then tapping them out gently but no luck. They are stuck. The good news is they are stuck in the down position where I want them, but I'm reluctant to try tapping the bores with the pistons in place so I decided to just put them back together and recheck after running the engine for a year to see if they loosen up. Wouldn't you know it that as I was pressing that little brass spring washer that locks the mechanism down, my screwdriver slipped and the washer and little air cap went shooting across my overstuffed and cluttered shop. I found the cap but after 4 hours of searching, still no washer yet. I can't find that part for sale.
Wondering what my options are here. I was thinking maybe cut some brass rod to stick in that bore instead of the set screws so even if the pistons worked free, they couldn't go anywhere, but I think I'd still need that stupid spring washer to lock it into place. Thoughts?
And
@Gint , thanks for the compliment. I am proof that any idiot who doesn't know what they are doing can fake a good result restoring one of these cars armed with all the great help on this forum!