QUOTE(jb6000 @ Apr 27 2019, 12:47 PM)
What I have:
Car
Water cooling in place
Engine
Transaxle
Shifter
Cables
Cable mounting bits on transaxle
What I don't have yet:
Fuel pump
ECU
Axles
Front motor mount
Rear transaxle mount
Exhaust
Intercooler
GT28 turbo
Chip
Injectors
Hyd. Clutch pedal
(not doing FBW throttle)
Goal 280 HP running car.
20 lbs boost at max.
Not changing dash or steering wheel.
Fuel pump: I recommend a bosch 044 in a surge tank. I put mine in front of the motor. Way more fuel than you need. You can run a cheep chineese version with that much power and not have to worry about maxing out the pump. Probably get both for less than 100 with a spare pump...
ECU: I recommend considering a microsquirt/megasquirt, or one of the many other standalone systems. The Audi system is EXTREMELY complicated and has one of the hardest learning curves I've seen. Its really powerful and can be paired down but its way overcomplicated for you who is not using the Audi dash. You can also do flex fuel with the aftermarket systems and have internal boost control or water injection control.
Axles: You can change the flanges on the transmission for the 100mm axles, or go with custom axles. The 100mm flanges are difficult to find but are on the standard boxster transmission.
Front motor mount: Not needed. Mike and I run without.
Rear trans mount: Use 911 sport mounts ($30?) and then fab up something. Mike built a cradle. I built separate mounts from tube steel.
Exhaust: Lots of different manifolds available. I would go with a bottom mount manifold/log manifold. Top mounts make it tight to the 914 body, while bottom mounts can be much more forgiving. I Have the APR Iconell manifold. It'll never crack or break and is very good flowing but finding one is almost impossible and expensive. I had one left over from my APR stage 3 kit from my Audi. They are a PITA to mount though...
Intercooler. A small air to water could be plenty and compact. You wont get the airflow for an air to air system.
Turbo: GT28(RS?) is a great turbo. feels like a v8 with its instant power. You can also look at the many hybrid turbos on the market that will give similar power but on a bolt on system to the factory manifold. Look at Frankenturbo
Chip: See ECU
Injectors: 440's will support about 275 wheel (I make 260awhp on a GT28RS almost maxing out the system on a stock fuel pump), 660's will leave you with headroom for E85 or some mixing.
Hydro clutch pedal: There are some members that have made some kits that are not bolt in but surely are a decent starting point. I cant remember the name. A search should find it.
I did 260awhp on 19psi or around 330chp. Very very fun motor when it was in a 3300lb car. Mikes car makes about that and is a blast.