bkrantz
Sep 19 2020, 08:00 PM
Also like the rears, I inverted the guide for a second press, and left the pressure on for a few minutes.
bkrantz
Sep 19 2020, 08:02 PM
7. Like the rears, the front mounts also have a pre-install angle. So, set the A-arm horizontal.
bkrantz
Sep 19 2020, 08:03 PM
The mount should be 21 degrees, also "up".
bkrantz
Sep 19 2020, 08:04 PM
A-arms done, and ready for installation.
bkrantz
Sep 19 2020, 08:05 PM
Another little job today, rebuilding the heater control lever. All the parts, random order.
bkrantz
Sep 19 2020, 08:06 PM
And all the parts, in proper order.
bkrantz
Sep 19 2020, 08:07 PM
I used some teflon dry lube, and put it all together.
bkrantz
Sep 19 2020, 08:08 PM
Getting close to having everything ready for installation (not counting the motor and transaxle). The biggest untouched pile is the interior, hiding up on the shelf.
bkrantz
Sep 20 2020, 06:21 PM
Another short day in my garage. I noticed that one ball end on the rear sway bar is loose.
bkrantz
Sep 20 2020, 06:23 PM
These are essentially riveted in place. The flange on the back side deformed enough for a sloppy fit.
bkrantz
Sep 20 2020, 06:23 PM
I used the press to tighten the fit.
bkrantz
Sep 20 2020, 06:24 PM
The fit is tight again, but I will add a bit of weld to ensure.
bkrantz
Sep 21 2020, 07:23 PM
(Next day)
Welded and ground. Ready for powder coating.
bkrantz
Sep 21 2020, 07:24 PM
Back to body work today. I guess I missed it.
Here are the outer rocker covers, both in very good condition.
bkrantz
Sep 21 2020, 07:27 PM
One needed just a few tweaks along the edges. The other has a typical crack where the lower edge steps up. (sorry for the fuzzy photo)
bkrantz
Sep 21 2020, 07:28 PM
On the inside, more magic bondo.
bkrantz
Sep 21 2020, 07:29 PM
Question to idiot PO: why bother with bondo (with no reinforcement) on the inside, and nothing on the outside?
bkrantz
Sep 21 2020, 07:31 PM
Note to PO, or PO repair shop: This is the proper way to repair cracked sheet metal.
bkrantz
Sep 21 2020, 07:32 PM
Almost pretty now. Rocker covers ready for powder coating.
bkrantz
Sep 21 2020, 07:33 PM
Next piece: rear valance. Also in pretty good shape, no rust or dents.
bkrantz
Sep 21 2020, 07:34 PM
Here's the original tail pipe cut.
bkrantz
Sep 21 2020, 07:36 PM
PO had a "custom" exhaust with dual pipes. And made a kinda-symmetrical cut in the valence. But not really. I want a stock muffler and single tail pipe, so this cut has to go.
bkrantz
Sep 21 2020, 07:37 PM
First I cut away the custom flange.
bkrantz
Sep 21 2020, 07:38 PM
A quick cardboard template and then a patch piece.
bkrantz
Sep 21 2020, 07:39 PM
After some initial shaping, the patch in place.
bkrantz
Sep 21 2020, 07:40 PM
Welded along the main surface.
bkrantz
Sep 21 2020, 07:41 PM
Flange folded and the rest of the welding.
bkrantz
Sep 22 2020, 07:45 PM
First pass grinding and a bit more shaping.
bkrantz
Sep 22 2020, 07:46 PM
Some flat black for a guide coat.
bkrantz
Sep 22 2020, 07:48 PM
After a quick scuff with a sanding block. A bit lumpy.
bkrantz
Sep 22 2020, 07:49 PM
Touch up welding.
bkrantz
Sep 22 2020, 07:51 PM
More grinding and shaping.
bkrantz
Sep 22 2020, 08:15 PM
After another round of shaping and guide coat. Good enough for this piece.
bkrantz
Sep 23 2020, 07:17 PM
Progress at the body shop. This week they got onto my car. They finished the hand sanding on the body and doors, and were starting on the trunk lids.
bkrantz
Sep 23 2020, 07:21 PM
The plan is to paint the underside today, while still on the rotisserie, and then put the car on the dolly, remove the interior brace, and paint the interior and topside tomorrow and Friday. BTW, I did get to see the new color on the headlight covers--but will keep the suspense a few more days.
bkrantz
Sep 23 2020, 07:22 PM
They also did most of the seam sealing, but need to hit a few more spots.
bkrantz
Sep 23 2020, 07:24 PM
I also picked up another batch of parts from the powder coat shop. More shiny.
bkrantz
Sep 23 2020, 07:27 PM
Next up, brakes. I have not seen these since last year. It looks like all parts are present, including on the rear calipers. I think the logical thing is to send these off to PMB, along with the proportioning valve.
bkrantz
Sep 23 2020, 07:27 PM
I already have a new replacement for the MC.
bkrantz
Sep 23 2020, 07:30 PM
The other thing I want to send out is the seat belts, for re-webbing. The hardware needs some attention, too.
For the receivers, I removed the wiring for the warning lights.
bkrantz
Sep 23 2020, 07:32 PM
The PO, in his black-out phase, even painted the push buttons. Fortunately, the paint came off with fingernail scratching (followed by a bit of 3M Adhesive Remover).
bkrantz
Sep 24 2020, 07:05 PM
All cleaned up.
bkrantz
Sep 24 2020, 07:07 PM
For fun, I tried exploring the belt retractor. Oops.
bkrantz
Sep 24 2020, 07:08 PM
Fortunately, no kinks in the spring. I was able to wind it back.
bkrantz
Sep 24 2020, 07:12 PM
And explore a bit on the lock side.
bkrantz
Sep 24 2020, 07:14 PM
The side covers also have a red overspray accent. Nice going, PO.
bkrantz
Sep 24 2020, 07:15 PM
Fortunately, GoofOff did the job--on the cover on the left.
bkrantz
Sep 24 2020, 07:19 PM
I cleaned the undercoating (again, thanks PO) from the anchor at the end of the belt. One is OK, the other is about half rusted through. I think I will replace these when I get new belts made--probably in body color (tease).
bkrantz
Sep 24 2020, 07:21 PM
Speaking of body color, I stopped by the shop today. They are are schedule: painted the underside yesterday, and transferred the body to the dolly.
bkrantz
Sep 24 2020, 07:24 PM
Next up, the brake components. The calipers are nasty dirty, but complete.
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