Help - Search - Members - Calendar
Full Version: Rebuiding Inside-out
914World.com > The 914 Forums > 914World Garage
Pages: 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 100, 101, 102, 103, 104, 105, 106, 107, 108, 109, 110, 111, 112, 113, 114, 115, 116, 117, 118, 119, 120, 121, 122, 123, 124, 125, 126, 127, 128, 129, 130, 131, 132, 133, 134, 135, 136
bkrantz
With the wheel temporarily bolted to the fan hub, its all ready for initial testing.
bkrantz
Here's the setup for testing the signal, with 12 V to the sensor, and then a voltmeter across the sensor output lead.
bkrantz
Tooth over the sensor, should be under 0.25 V.
bkrantz
Check.
bkrantz
Gap over the sensor, should be 12 V.
bkrantz
Check (the battery is a bit low).

And I cycled the entire wheel, and got consistent output.
bkrantz
Let night, UPS brought my new Hoffman heads, by way of LN Engineering.
bkrantz
Very sexy, right?
bkrantz
I was going to wait until Saturday, but could not resist. I checked all the fits, and rechecked the deck height, and then started putting the P&C on for real. That includes piston pin retaining clips. First one on the bench is easy.
bkrantz
Second one is a bit harder.
bkrantz
For mounting the cylinders, I used a thin smear of 5900 at the base.
bkrantz
Left head mounted and torqued.
bkrantz
More engine!
DRPHIL914
piratenanner.gif looking good! are you doing 96's with those heads? (are those HAM1 heads)
good stuff for sure, i was on the list to get some on his next batch, but he kind of dropped the ball on me and i had to go a different direction. Just got my motor in the car this weekend, good luck to ya ! what is your break in proceedure for cam and bearning break in?

Phil
bkrantz
RS+ heads, from LN.

Not sure about break in, I am still thinking about assembly!
bkrantz
I got started on the rocker arms today. Here is the kit from Tabari Andrade, who modified my rockers and shaft supports, and supplied new swivel adjusters, shafts, and shims.
bkrantz
That includes several shims in various sizes.
bkrantz
Here is the first mock-up for cylinder #1, following the rule of having a thick shim to the right of each rocker.
bkrantz
First test fit. My goal was to align each rocker just to the right of each valve stem center.
bkrantz
It may not look it, but the hole for the adjuster is offset a bit to the right.
bkrantz
Here is the initial gap. I iterated on filling the gap with shims and maintaining the slight offset of the rocker.
bkrantz
Besides the offset rocker alignment, I aimed for .004" freeplay in the entire stack of rockers and shims.
bkrantz
Left side done.
bkrantz
And right side.
bkrantz
At the end, I used all the new shims except one .004", plus I had to scrounge one of my original rocker shaft shims.
bkrantz
Before going further, I did remember that the sheet metal baffles for under the cylinders need to mount before push rod tubes.
bkrantz
But I did not remember that the brial cylinders have wider fins, so the baffle edges interfere.
bkrantz
So, some quick surgery, using shears to cut to rough clearance.
bkrantz
And then the mini drum sander on my Dremel.
bkrantz
Getting there.
bkrantz
Fits!
bkrantz
Time now for lifters!
bkrantz
Cam lube on the end (and assembly lube on the body and bore).
bkrantz
Then I dropped the lifters in.
bkrantz
And plugged the holes.
bkrantz
Now for adjusters, new 10 mm swivel feet. (And old nuts for now.)
bkrantz
Adjusters installed.
bkrantz
So then I started to learn about push rod tubes and optimizing length. Here is my adjustable rod in the intake for cylinder #1.
bkrantz
And my setup for the dial gauge on the valve spring retainer.
bkrantz
After some quick trials, I measured .427" lift. Spec lift is .423"
bkrantz
And the alignment at half-lift looks good.
bkrantz
I have to catch up on keeping the list current.
bkrantz
I spent more time today in pushrod hell. See my new thread for that, and my questions.

After I gave up on pushrods for today, I refined my rocker offset and spacers.
bkrantz
I also got a gift package from Morph914 (thanks again!).
bkrantz
I was able to install the shift lever rubber boot!
djway
Did you get the pushrod tube spacers? I assume you need them since you are measuring for rods.
bkrantz
QUOTE(djway @ Sep 19 2021, 09:47 PM) *

Did you get the pushrod tube spacers? I assume you need them since you are measuring for rods.


Not sure what those are--can you elaborate?
bkrantz
Still playing with rocker arms and pushrods. I tried using stock rods with washers acting as spacers under the shaft supports.
bkrantz
I took a break from pushrods today, and opened the latest package I got from the powder coat shop.
bkrantz
Seat bottom frames!

I had them coat everything, including the rails. Before, the fit with the sliders was a little sloppy, so I figured the coating would fill the gaps.
This is a "lo-fi" version of our main content. To view the full version with more information, formatting and images, please click here.
Invision Power Board © 2001-2024 Invision Power Services, Inc.