bkrantz
Jun 20 2020, 08:54 PM
We got the car body onto the dolly today--a real milestone. With luck, it will go to the paint shop by the end of the week.
bkrantz
Jun 20 2020, 08:56 PM
We also upgraded the wheels on the rotisserie. The paint shop will probably use it for stripping and for priming the underside. The original wheels might not survive rolling in and out of the shop.
bkrantz
Jun 20 2020, 08:57 PM
Mounting the red wheels required cutting off the original plates and welding on new ones.
bkrantz
Jun 21 2020, 09:02 PM
Bumper day! Mike let me try out candidates from his inventory.
bkrantz
Jun 21 2020, 09:07 PM
Started on the rear, with the straightest bumper in the collection. First fit on the car, with my original top cap.
bkrantz
Jun 21 2020, 09:08 PM
Left end.
bkrantz
Jun 21 2020, 09:09 PM
Right end. The gap along the side fender recess looks big (but the cap is against the fender).
bkrantz
Jun 21 2020, 09:10 PM
Overall the fit looks pretty good, just a bit high on the right side.
bkrantz
Jun 21 2020, 09:11 PM
For the front, the straightest bumper had a small but distinct dent near the left end.
bkrantz
Jun 21 2020, 09:13 PM
To mount the top cap, and have it aligned properly, I had to remove the dent. After some work with my press and hammers, I got it 90%--good enough for the fitting.
bkrantz
Jun 21 2020, 09:14 PM
I also had to come up with a temporary fix for the modified dog bone, since the PO trimmed one by 2/3 to adjust for the crappy right fender repair.
bkrantz
Jun 21 2020, 09:15 PM
Since I do not have a spare, I made a wood dog bone spacer.
bkrantz
Jun 21 2020, 09:19 PM
Dig my temporary dog bone need to be bone-shaped? No, but why not?
bkrantz
Jun 21 2020, 09:20 PM
Here is the bumper mounted, with the frunk lid propped in place.
bkrantz
Jun 21 2020, 09:21 PM
The left end.
bkrantz
Jun 21 2020, 09:22 PM
And the right (bad) side. Not too bad, but needs more work.
Kansas 914
Jun 22 2020, 06:40 AM
I have a dog bone if you want it. I will set it out for you.
bkrantz
Jun 22 2020, 07:52 PM
QUOTE(Kansas 914 @ Jun 22 2020, 06:40 AM)
I have a dog bone if you want it. I will set it out for you.
Thanks, Mike--and thanks for the chance to look at your cars to compare bumper fit.
bkrantz
Jun 22 2020, 07:55 PM
More bumper fitting today. In the rear, I elongated the holes a bit so the bumper sits lower. To get it to fit closer, I think I will need to shave some dog bones.
In the front, I redid the recess in the right fender for the top cap corner. Here is the way it was, with markings (hard to see).
bkrantz
Jun 22 2020, 07:57 PM
And after a bit of hammer work, build-up MIG welding, and grinding.
bkrantz
Jun 22 2020, 07:59 PM
With my son's help (and his willingness to lie on his back and weld upside down), we attached the support bracket for the center of the rear bumper cap.
bkrantz
Jun 22 2020, 08:00 PM
From below.
bkrantz
Jun 22 2020, 08:02 PM
We also redid part of the front panel seam, where we turned the PO lap joint into a butt seam. Welding was not solid, and multiple efforts did not improve things, so I cut a hole for a patch.
bkrantz
Jun 22 2020, 08:03 PM
From the inside, after welding in new metal, and some rough grinding.
bkrantz
Jun 23 2020, 08:39 PM
More bumper fitting, all on the front right fender, and mostly around the recess for the bumper cap end.
My ace assistant at work, in the second part of a welding and grinding cycle.
bkrantz
Jun 23 2020, 08:41 PM
Although the recess looked good yesterday, grinding the shape made the welded metal too thin and made it crack. So today was weld-grind-repeat.
Here is the work in progress.
bkrantz
Jun 23 2020, 08:43 PM
The final result, at least for today. The shapes and fit look good to me.
bkrantz
Jun 23 2020, 08:44 PM
Overall top view.
bkrantz
Jun 23 2020, 08:54 PM
I also started prep for transport to the paint shop. The plan is not final yet, but will require some tie-downs, preferably that do not touch the body and will work when I bring the car home with fresh paint.
bkrantz
Jun 23 2020, 08:57 PM
For the front, the square tubing connects across the bolt holes for the torsion bar mounts.
bkrantz
Jun 23 2020, 08:58 PM
Just enough clearance for a strap hook.
bkrantz
Jun 23 2020, 09:00 PM
In the final countdown!
bkrantz
Jun 23 2020, 09:01 PM
Gathering miscellaneous parts for the paint shop, I found out the car's name.
raynekat
Jun 23 2020, 09:34 PM
"The cable guy".....nice.....git er done there Bob.
bkrantz
Jun 24 2020, 07:53 PM
Got some bolts today, and mounted the tie-down brackets to the rear suspension points. I added some quick-links so the straps can tie off with reasonable angles.
bkrantz
Jun 24 2020, 08:01 PM
The big job today was some targeted rust treatment. After testing both Corroseal and Ospho, I chose Corroseal. It did a better job at penetrating surface rust and leaving a more complete coating.
With my son's help, we started with the trunk lid. I poured about a cup of Corroseal between the inner skin and the rear internal rib. We then tilted the lid in different directions to coat the inside, and then penetrate the trailing edge. After pouring off the excess, we propped the lid upright to drain and dry.
bkrantz
Jun 24 2020, 08:03 PM
We then did the same thing with the doors, pouring some Corroseal into the bottom interior and coating the internal seam.
bkrantz
Jun 24 2020, 08:04 PM
Last, I injected Corroseal inside the jack point flanges, including the second drain hole I added.
bkrantz
Jun 24 2020, 08:06 PM
That's pretty much it. Tomorrow we will work to prepare the car and dolly for transport. Good friends should arrive with a trailer Friday morning, and then off to the paint shop.
raynekat
Jun 25 2020, 02:56 AM
Let's see what that Corroseal looks like?
Inquiring minds and all.....
bkrantz
Jun 25 2020, 08:26 PM
Just for you, Doug. Not much access to see where I treated on the car.
bkrantz
Jun 25 2020, 08:28 PM
Another rusty piece from a prior test. Equivalent amounts of Ospho on the left, and Corroseal on the right. I judged the Corroseal did a better job at soaking in and leaving a top film.
bkrantz
Jun 25 2020, 08:30 PM
We wrapped up the loading prep today. First we tied the body to the dolly. In the rear I installed the engine cross brace support brackets, and used those.
bkrantz
Jun 25 2020, 08:31 PM
In the front, I installed the suspension/steering cross member, and tied off to that.
bkrantz
Jun 25 2020, 08:32 PM
We then moved the car over near the garage door. Ready to roll.
bkrantz
Jun 25 2020, 08:33 PM
The doors and lids all loaded in my Suburban.
bkrantz
Jun 26 2020, 08:43 PM
Today was moving day. Mike and Chuck (and Chuck's trailer) showed up around 9am. In about 30 minutes we had the car loaded and tied down. Car friends are awesome!
bkrantz
Jun 26 2020, 08:45 PM
I was concerned about leaving the weight on the dolly wheels during transport, so we built a wood cradle to support the car under the longs. The cradle sat on jack stands, that in turn were screwed down to prevent shifting.
bkrantz
Jun 26 2020, 08:46 PM
About an hour later the car was on the ground at the paint shop.
bkrantz
Jun 26 2020, 08:48 PM
The body is now in the hands of Lin Coates and crew, in Bayfield, Colorado.
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