QUOTE(jrblackbox @ Nov 5 2019, 05:25 PM)
I ordered a new one...no change. what now? TIA for any advice.
Sounds like the issue is not the VR. Mechanicals seem in order (belt). Time to break out the voltmeter.
Take 4 voltage measurements all referenced to a chassis stud (Not the engine):
D+
DF
D-
B+
D+, DF, D- can be found on the alternator connector at the relay board. Jam the voltmeter probe into the connector. Do not disconnect anything.
B+ is the battery + terminal. All easily accessible. Should take less than a minute to do all 4 measurements.
The difference in voltage between D+ and B+ is the voltage lighting the GEN light.
Do the measurements with these conditions after the engine is warmed up:
1) Idle w/all electrics off
2) Idle w/Headlights on
3) 2k RPM w/all electrics off
4) 2k RPM w/Headlights on
These voltage "sets" will give a good indication of the health of your charging system. Should take about 5 minutes to do all the measurements. Write them down as you take the measurements.