QUOTE(Bartlett 914 @ Jun 30 2020, 01:23 PM)
I don't know but I suspect it has to do with the rear window defogger. I have been making new harnesses and was looking at t examples of the alternator harness. One was not as shown but the wires were different at the repay board end. i would look there next
Ok, here's a picture of the relay board end of the alternator wiring brown sheath. There is one large red/white wire with a female spade connector on it and it is continuous with the red/white wire on the stater end sheath. So it looks like the red/white wire may feed current back from the starter connection to the relay board (I don't have a relay board, so It looks like I might not need this wire), and the red/black wire at the starter may be providing the alternator output current.
Other wires on the relay board end of the sheath are two connectors. One connector plugs into the voltage regulator slot on the relay board or directly into the voltage regulator in my case. The other connector on the relay board side of the sheath is a three wire plastic connector that has blue, black, and gray wires going into it, gray and black wires come out of the sheath and the blue wire comes out of the voltage regulator connector. I think I do not need the three wire connector either, but I will need to splice a switched hot wire with alternator light into the red wire on the voltage regulator connector to provide current to bootstrap the alternator on startup.
So basically I think I can connect the large red/black wire at the starter and the voltage regulator connector at the regulator and plug in my alternator light wire and everything should work, hopefully. I would not be using the large red/white wire or the plastic three wire connector. Any thoughts on this?
Picture of relay end of alternator wiring sheath.
Click to view attachment