QUOTE(NARP74 @ Aug 15 2022, 03:51 PM)
I am looking into some rear fender work for tire clearance. How much room do I need for tire clearance to be safe? Is it the same for inside v outside clearance?
Narrow body, no flares, 215-55/16 tires.
10-12 mm minimum would be a good starting point. Personally, I want more if I can get it. 12mm is less than the width of your index finger for most people - that isn't much.
When OEM does a motion study to check clearances they get a tire model from the tire supplier that includes all potential variation of tire dimensions within production tolerances (OD, width, lateral load deflections, what rim width it's used with, etc.) and also accounts for dynamic growth of the tire OD at maximum vehicle speed.
That tire model is then cycled through it's range of motion with some allowances for worn suspension bushings.
The 10 mm is a do not violate zone on top of the tolerances noted above. It is to make sure tires never contacts sheetmetal. I've seen the 12 mm violated to a soft contact with a wheel well liner which itself was still 5-6 mm from the nearest sheetmetal.