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KenH
Assuming the mechanical parts of the 4 Cylinder 914 motor have been modified, Cam, Ps & Cs.

What are the Pro & Cons between Carbs & the FI systems available – Megasquirt, Carson??, any others.
Would the Engine mods dictate which system to use??
Ease of set-up??
Need Dyno??
Cost??
Success stories??

Ken
Mark Henry
EFI hands down and I've had my share of webers.

QUOTE
Megasquirt, Carson??, any others
.
Many others.... I have SDS so to me that changes the dyno question.


QUOTE
Would the Engine mods dictate which system to use??

get one of Jakes FI grind cams

QUOTE
Ease of set-up??

my SDS is simple to program

QUOTE
Need Dyno??

with SDS no. others yes
Programmed it by myself as I drove...basic program done in 5-10min.
Then I fart around around with it for awhile.

The programer and WB O2 meter was NOT even on the car for most of this summer. Just turn the key and drive.

QUOTE
Cost??

SDS from about $900 to 1600.
TMW TB's and stuff $1200
The plenum stock set-up works up to 2270cc

QUOTE
Success stories??

4 years and two engines (sold one) and counting biggrin.gif
lapuwali
EFI all the way (and I have carbs on my car now, but that's temporary).

The Kit Carlson system is not available yet, and may never be. It's pretty much down to Megasquirt and SDS, because those two systems have been adapted to the Type IV more than once, so you can get tuning help. MS is also easy to tune, but you do need a laptop, which isn't required with SDS.

A pre-assembled MS ECU is $350 from at least three suppliers, plus you'll need to buy or make a wiring harness. Some of the D-Jet sensors can be used straight with MS, but you'll need to fabricate a throttle position sensor replacement (have to do this with SDS, too). You can also use the stock D-Jet injectors, though they're very big. Even a decent 2270 can use the 1.7 injectors, they're so huge. The 2.0 injectors have to be run right on the limits to get good idle quality.

As Mark says, you can use the stock D-Jet plenum, throttle body, and runners up to roughly a 2.2 to 2.3 engine with a moderate cam. If you go wild on the cam or more displacement, you'll need a different setup for more flow, and the TWM IDF-style throttle bodies are the hot ticket.

Both systems can also run distributor or crank fire ignition, though crank fire with MS is a LOT more DIY than it is with SDS. With the most recent rev of MS (v3.0), you can run distributor fired ignition (you program the advance curve and lock the distributor advance mechanism) without having to hack anything up, just run the extra wires and flip a software switch.

So, if you're comfortable (or adventurous) with electronics and soldering, then MS will save you some money and give you a somewhat more flexible system than SDS. If you just want a plug and play system, SDS is a better bet.
McMark
In my experience, tuning FI to a drivable point is much more challenging than tuning carbs to a drivable point. I think most often dyno time is necessary for FI. But I'll still take FI over carbs every day of the week.
Jake Raby
My EFI Retrofit kit is based on SDS electronics and works veryt well wityh stock injectors and plumbing. The tuning is much simpler because I load a fuel MAP from a near stock engine into the ECU before it's shipped and we also terminate the wires, etc, etc to make it easier to install.

I have sold at least a dozen of these in the past few months to teener owners
Retro fit kit

Tobra
There is a very good reason that modern cars have fuel injection, it is better in essentially every respect.
fiid
Firstly I would say that whatever you do, you need to get on the dyno to tune it properly. You can get to a point where something is reasonably drivable with O2 sensor feedback, but it's not possible to get to all the places on the map.

Secondly - FI will always give you more control than carbs. This is principly because FI has more information than carbs do. Carbs get throttle position, manifold pressure and in some cases coolant temperature and have to mechanically figure out how much fuel is correct. You have little or no control over the fuelling at a specific intersection of those variables. FI has measured inputs for Manifold pressure, Intake temp, RPMs, in most cases closed loop mixture measurement from the tailpipe, coolant temp, etc. You can log enough data from an FI system to make adjustments to your curve. It's possible to get an LM1 to log with carbs, but when you determine that your carbs are lean at 3000RPM and 75kPA, you need to translate that information to quarter of a turn on some screw somewhere - or perhaps filing some material off of a needle.

When you tweak carbs you're typically moving a lot of stuff at once which can present the illusion that you are having an easier time of tuning - when you adjust a jet or a screw it's the equivalent of moving entire sections of the map around in one go. With FI theres a lot of rope to hang yourself, you could make your engine run at stoke at 1k, 3k, 5, and 7k rpms and run totally lean (or even cease fuelling alltogether) at 2k, 4, and 6k. It ought to be obvious when you look at the numbers in the map what is going on in this circumstance, but it's not impossible to do it.

When I say FI, btw, I mean something like Megasquirt, KitCarlsen or SDS that you can tune by hooking a laptop up to it. Whilst the D-jet is an FI system and is subject to the same inputs and outputs as a programmable system, it isn't tunable in the same way and most of the ways you can adjust it are by adjusting broader variables like injector size or fuel pressure, which are similar to adjusting the jet on a carb - they move entire sections of the map around in one go.

Between SDS and megasquirt - I think Lapuwali has pretty much covered that one. You should probably be aware that there are some ignition options for megasquirt that may not have been explored that might be better. Conventional wisdom is to run the EDIS module, but some of the newer code is capable of decoding more complex wheel setups and it may be possible to get this running with maybe an optical system and a fan that's missing a couple of blades, or something similar. Perhaps a few holes in the alternator pulley. It all depends how experimental you want to be smile.gif.




Jake Raby
Earlier in 2005, after a bunch of testing I integrated EFI into all my engine packages- If you want carbs its a downgrade...

The problem I'm having with carbureted engines/customers is the fact that no one understands them at local shops any more... New technicians are not taught5 anything about points, condensers and carburetors...

After swapping to EFI as a standard my customers have been much happier and the amount of questions I field about sputering and backfiring are greatly diminished.
914werke
QUOTE
A pre-assembled MS ECU is $350 from at least three suppliers


Who are these suppliers?
MecGen
Hi

I currently looking at MSquirt, for my 383 Chev Stroker. Its a hard system to beet for the DIYers in the small block world. Lots of info everywhere...if you have the time/energy to spend and not so much bucks.
The "turn key" option is a great bang for the buck, but its out of my price range.

I have Dells on my 2.0l, and am very happy with them, when I get the SS down pat, you dam strait I will be scewing with a 914 and MS. type.gif

Keep us informed on what you chose.

Later

beer.gif
Mueller
QUOTE (rdauenhauer @ Dec 13 2005, 08:53 PM)
QUOTE
A pre-assembled MS ECU is $350 from at least three suppliers


Who are these suppliers?

Prebuilt Megasquirt kits and parts

I've bought stuff from RS Autosport for the MS.

lapuwali
RS and DIY Autotune have both had nice things said about them repeatedly on the MS forum, so they seem trustworthy businesses to deal with. There's tons of free information on the MSEFI forum, but the learning curve for this stuff is fairly steep if you've never really dealt with electronics or fuel systems before.

The thing I like about MS is these guys are trying to do EVERYTHING with it. Water and nitrous injection, traction control, every kind of ignition system under the sun, and engines from chainsaw engines to big-block Chevys with twin turbos making 800hp. The downside is there are a lot of options with so many projects going on at once, so it's fairly confusing for the novice.

KenH
Mike,

Any results on your MS setup yet??

Ken
Mark Henry
QUOTE (McMark @ Dec 13 2005, 04:09 PM)
In my experience, tuning FI to a drivable point is much more challenging than tuning carbs to a drivable point.  I think most often dyno time is necessary for FI.  But I'll still take FI over carbs every day of the week.

Dyno time is NOT needed on the SDS, I've never had it on a dyno. Maybe you could do some tweeking faster with a dyno but that's about it.

QUOTE
When I say FI, btw, I mean something like Megasquirt, KitCarlsen or SDS that you can tune by hooking a laptop up to it.


SDS will NOT plug into a laptop and/or PC.
It is a pendant system, some don't like the idea of a pendant, but it's simple design when done to my ashtray mount it means that the driver can program as he drives.

Most other systems you need the dyno time because you CAN NOT drive and tune at the same time.
Mark Henry
The SDS programmer on my ashtray mount.
crash914
Just a quick note....the reason us MS guys keep the laptop plugged in....its fun! laugh.gif

I always think that I can get this point just a little better..do I need to? no! I just want to...I do put all the geek stuff away when I just want to drive and have a ball.

having a car that can now accelerate like I have never felt before is kool too....

I have had my MS working for like 3 years now. One of the problems is the amount of options that you can use. I am now upgrading my CPU to the MSII version so that it will self tune the Ve table based on O2 feedback. Sounds like fun...I don't need to do this..I just want to....where will it end??
Mark Henry
Last year the wife was getting pissy about all the wires, etc. biggrin.gif

So I took it off and never put it back on.

This year I sold my engine and stuck my old 1.8 in, programmed it for 2-3 days (2-3 hours seat time), then removed it for the whole summer.
Bartlett 914
On a side note that has nothing to do with performance is the difference in sound. I had webbers when I first started out. I converted back to stock FI. With stock FI the air cleaner is heavy and in a central location. The webbers had 2 thin metal air filters on each side. When at full throttle, the sound comming from the engine is a lot louder!

Mark
Mark Henry
Yes... but on a hi-po engine with dual TB's (TWM's etc) I think it would be just as loud as webers.
KenH
Thanks for all the inputs.

The only comments missing are regarding the the sensors and ease of hook-up - MS or SDS or is it about the same?

Are the proper sensors hard to get and mount??

I still haven't heard what Muller's MS results were???

To Summarize:

FI better than Carbs due to more tuning information available at various engine speeds and demands.

Existing Plenum and injectors usable to about 2300cc.

Megasquirt & SDS are the 2 choices for the 914.

MS is more Do-It-Yourself as far as building and is probably less expensive. Requires a Laptop to tune and see all the pretty pictures.

SDS more expensive but probably easier to tune and allows for easiy adjustments while driving.

I spoke with SDS today and their feeling is that for a race car where Idle and Full Throttle were the most important setting, tuning should be quite easy.

Ken
McMark
Sensors are pretty much stock, except for the throttle position switch. But that's not too big an issue. It's been done before.
rick 918-S
He's a question or two..

Let's say Stock 1.7 with stock FI, porsche stock cam, compression, and exhaust motor is in good and usablecondition

vs the same motor with tunable MS or SDS.

is there any HP gain?

What about fuel economy?

We know it's a bad idea to bolt on carbs with the FI cam profile and we know fuel milage will also drop.

any real HP gain with carbs on that same stock motor or does it just sound like it...?
JeffBowlsby
I am late to this thread...been too busy with work...

SDS and MS are good systems, but there is another PEFI option, from Emerald Performance, which looks really promising. The manufacturer is based in the UK and the system has been on the market for over 10 years, so its a proven commercial system, not 'experimental' like the MS. Their US dstributor is in Florida.

http://emeraldperformance.com

The M3DK ECU is a full-on engine mangement system including 3D mapping, ignition control, datalogging and more features and is competitive with SDS.

They also have a new ECU which I am told is almost done with beta testing and is due out anytime now, called the K2 which is fuel injection only (it should be a direct D-Jet swap), no ignition control. This ECU with a prewired (but not configured to the engine) generic wiring harness is the size of a cigarette box and will be about $800. It will fit into a stock D-Jet ECU case easily for those that want current technology with a stock look.

Mack, the owner of Emerald Performance in Florida, seems to be exceptionally knowledgeable about FI on aircooled engines (including turbo applications) and is a very nice guy as well, based on several phone conversations I have had with him. He tells me has the maps already for a 2L 914 setup.

Check out the exceptional free downloads of demo software from their website, as well as the links to the UK manufacturer and then try to tell us with a straight face, that you are not impressed... cool.gif

JeffBowlsby
Here is a photo of the M3DK ECU:

rick 918-S
Nice Jeff! clap.gif
TimT
QUOTE
Megasquirt & SDS are the 2 choices for the 914.


not at all. Along with Emerald, there are many other EFI manufacturer out there. From high end MoTec, and EFI systems, to sds and Megasquirt on the other end of the financial spectrum.

We are an authorized Haltech distributor. we sell probably 3-4 systems a month. And we have installed many on air cooled engines. One of the engine is a 3.8l 4 cam Supercup engine we nicknamed 7&7, since we got over 700 hp and 700 lb/ft tq out of it.

Megasquirt has a great informative site, even if it is a bit overwhelming.

For fuel only you could use a Haltech F10, or any one of the systems, and only use the fuel portion of the ECU, you will not get timing control, and youll leave some power untapped since you ownt be able to optimise the ignition curve

I think if your going to go through the effort to install EFI go all out fuel and ignition.

KenH
Thanks for adding "Emerald Performance" and "Haltech" to the list.

What is the price range of a Haltech system. Higher lower than the others mentioned??

I did not include Motronic and Electromtive, etc due to high cost.

Ken

TimT
A Haltech E6X is about $1280 with sensors ( MAP, TPS, CLT,IAT) and a wiring harness and relays.


so its alot more than Megasquirt, and A bit more than SDS. It also has alot more features than the aforementioned systems.






Mueller
Fuel only ECU + Aftermarket Distributor = Cost of Fuel & Ignition ECU

QUOTE
He's a question or two..
Let's say Stock 1.7 with stock FI, porsche stock cam, compression, and exhaust motor is in good and usablecondition
vs the same motor with tunable MS or SDS.
is there any HP gain?
What about fuel economy?
We know it's a bad idea to bolt on carbs with the FI cam profile and we know fuel milage will also drop.
any real HP gain with carbs on that same stock motor or does it just sound like it...?


It really depends on the operating condition of the stock parts when removed, an aftermarket FI should be able to hold the values tighter and be more accurate and be able to compensate more readily for changing conditions ..Brad told me that on my 1st MS install on a stock 1.8, it was one of the best starting and idleing /4s he has heard.

The aftermarket FI is both a blessing and a curse due to being able to tune it. Yes, the laptop can be a PITA, but you should only have to use it to fine tune the ECU and never have to plug it in again unless you do some major changes to the engine.

Without a dyno or at least a good a/f meter, installing an aftermarket FI is going to be a gamble.

The MS is for those that want to save money AND learn yes, you'll learn and gain knowledge with the other systems out there, but with the MS you need to do a little more homework.

My Link that I have is not bad, the problems I had with it was believe it or not was due to the MS being too easy to setup.

It's a tough decision, I'd have no problem doing another MS* right now or buying the SDS or Haltech if my budget allowed it.

*if I don't put a diesel in the 242, good chance I'll remove the Link from the 914 and install another MS into the 914.....

Ken, feel free to call me if you don't mind listening to me ramble about this stuff on the phone.

510.484.8700 cell

mike
lapuwali
The primary reason I mentioned MS and SDS specifically is that there are multiple installations of both on the 914 by people on this board. There are plenty of other good systems, but being able to get good support from people here who've already been there is, I think, invaluable. Both systems also have very helpful and informative websites on their own, and I think that kind of behavior needs to be supported. I don't know of any other systems with nearly so extensive a library of data and advice online as these two.

There's also Perfect Power, which airsix has installed on his 1.7 (though I believe the exact ECU he used is no longer available), and Link, which Mueller is actually using now on his 914.

As far as I know, no one here has used the Emerald system on a 914, yet.

McMark
QUOTE (rick 918-S @ Dec 17 2005, 05:33 AM)
He's a question or two..
Let's say Stock 1.7 with stock FI, porsche stock cam, compression, and exhaust motor is in good and usablecondition
vs the same motor with tunable MS or SDS.
is there any HP gain?
What about fuel economy?
We know it's a bad idea to bolt on carbs with the FI cam profile and we know fuel milage will also drop.
any real HP gain with carbs on that same stock motor or does it just sound like it...?

There will be small benefits but not worth the expense. With aftermarket EFI you get commonly replaceable parts, which to me is worth the cost of upgrading, but YMMV.

The real advantage of aftermarket EFI come from a cam swap. But that's a rebuild. It's not the stock FI that sucks so much as the cam. A cam swap can free up close to 25 hp. That says something about how bad the stock cam is.
Mueller
yipppeeeee.....

I went to hang out with a bunch of Volvo guys today in Elk Grove...glad I went, learned some good info for my 242 motor swap....but the best part was that I was talking fuel injection with one of the main guys there and he just walked over to his storage bench and handed me 2 complete early Megasquirts that to his knowledge work.

I started to hand them back to him and he said keep them, no charge, he had no use for them since he was going to use something else.....not bad, 2 free megasquirts....one I offered to Ken if he wants to go that route and other one will be going onto my spare 1.8 for R&D to work out a wiring harness kit for those that want to go that route as well as other MS related items to be used with the /4 motors...of course I still have to test these to make sure they work, but no signs of spilled coffee on them coffee.gif
fiid
When you say early do you mean v1 boards or v2.2 boards? Not that it really matters.

Mueller: I got the input stage of our circuit going today BTW, but couldn't find a couple of chips I need to finish it off. It's going pretty well tho!
Tom Perso
I had a ball building my MS 2.2 board. It's still sitting downstairs on the stimulator since I don't have a motor to put it on yet... dry.gif

But, in that timeframe, I've already flashed it to the new firmware with the larger VE table, self-learning curves with a WB-02, and all of the other fun features.

I like MS since it's really DIY, you learn SO much about the FI system, and it's cheaper and probably works just as well.

You can control the MS with an older palm pilot if you'd like (one of the serial ones) and that's what I plan to do after it's tuned with the laptop (thanks Mike!).

Later,
Tom
Mueller
QUOTE (fiid @ Dec 18 2005, 12:28 AM)
When you say early do you mean v1 boards or v2.2 boards? Not that it really matters.

Mueller: I got the input stage of our circuit going today BTW, but couldn't find a couple of chips I need to finish it off. It's going pretty well tho!

Hey Fiid,

One board is a V1.01, the other one is a V2.2

the V1 had the MAP sensor break off due to I'm guessing incorrect strain relief methods, I also noticed they did not glue down the crystals to help prevent damage from vibration. Other than those problems the boards look good with no burnt components or traces.



crash914
ha ha.... I just ordered my MS-II chip to upgrade my v2.2.

This will let the motor self tune Ve table on the fly....Kool!
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