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lotus_65
first, let me thank everyone for all their help. some great advice and i used all of it to solve the issue.

specifically, i would like to thank bill for being a strong advocate and superior machinist and engineer.
and equally the cap'n for his great advice and donation of the part in question.

here's the deal:

i am going to run the car as-is, thanks to a sweet skid plate/mount setup fashioned by bill. it's a rock-solid piece made from 1/4" steel and it looks as cool as any scat or empi part around.

in november i'll drop the engine and send it back to the builder, who is going to break it down for a full inspection and replace the pickup over the winter on his dime, to be done before march 1. he's also agreed to fully back the engine for 50k miles (i'm responsible for getting it to him stripped to the longblock), signed on the dotted line.

that's about equal win-win and lose-lose agreement i think.

in looking at this issue, it's apparent now that the broken bolt is not the worst thing that could happen in these scenario's. from what i gather, it's usually the case that breaks and requires a full teardown and magnesium welding on the inside. i started thinking long-term and i honestly warmed up to the fix idea pretty well because if the bolt is broken, but the case is good (which it is), then not replacing the pickup means that the case will never crack where it would if i or someone else over-torqued that nut.

i also wanted to avoid a lot of pissing about it. i also think that no matter how right i think i am, i have to avoid karma-inducing conflicts like these!

so, lesson learned. and since i don't plan on ever selling the car without at least documentation of the issue, i think i can drive it for now and fix it later.

thanks again
paul
ptravnic
Good to hear things have worked out for ya. Drive it for the summer, have the mechanic do his thing over the winter and the world will be a better place!

-pt
iamchappy
Get er done..


Chap
lotus_65
the underside is done except i lost the clutch cable end and my ground strap. hopefully i can get replacements from aaron today. then i need to adjust the clutch and shift linkage and...

then the car leaves the jackstands!

fuel lines and throttle cable are basically run and the harness is in, so it's carbs, console, set the timing and i'm ready to fire.

i just can't freakin' wait. w00t2.gif


btw, my new terry cable seems really long. it was binding at the clevis so i loosened it and it looks like there won't be any room for adjustment. my imagination or can anyone clue me?
Mark Henry
QUOTE(lotus_65 @ May 26 2006, 08:53 AM) *



in looking at this issue, it's apparent now that the broken bolt is not the worst thing that could happen in these scenario's. from what i gather, it's usually the case that breaks and requires a full teardown and magnesium welding on the inside.



If it did have the broken cam boss blues I'd say junk the case...welding will just warp the cam journal.
BTW the case is an aluminium alloy, it does have a high magnesium content, but technically it is aluminium

I hope it's just the pick-up/sump plate bolt.
drewvw


sweet. nice to hear when people are accountable for their work....
Cap'n Krusty
If the clutch cable appears to be too long, better check the tube and see how far it protrudes from the body. Common failure point. The Cap'n
rick 918-S
Don't forget that all important ground strap. You don't want a repete of the melt down thing Britt posted.
lotus_65
QUOTE(Cap'n Krusty @ May 26 2006, 07:53 AM) *

If the clutch cable appears to be too long, better check the tube and see how far it protrudes from the body. Common failure point. The Cap'n

it's just over 1.25". also it looks and feels very solid.
after inspecting the action, i think the cable's ok. i might have been moving it the wrong way before, trying to visualize the action.

rick, the key is not even going in the slot until i get a strap! the've got one at flat6 i can have. that's solved. biggrin.gif
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