QUOTE(akellym @ Oct 2 2006, 08:17 PM)
POR-15® is a high-tech, high performance rust-preventive coating designed for application directly on rusted or seasoned metal surfaces. It dries to an incredible rock-hard, non-porous finish that won't chip, crack, or peel, and it prevents rust from recurring by protecting metal from further exposure to moisture. Use it to coat rusty frames, floor pans, farm equipment, marine equipment, or even a heavily corroded battery tray. POR-15® is sensitive to UV light (sun) and must be topcoated for prolonged exposure to sunlight. Topcoating is not required for areas not exposed to sunlight.
..."designed for application directly on rusted or seasoned metal surfaces"
The problem here is that there are a lot of things that cause POR-15 not to stick. If thre is any grease or oil *at all* on the surface of the area to be painted, the POR-15 won't stick and rust will form under it. If the rusted surface is really bad, and the scale is not taken off, the POR-15 will coat the top layer. But it works by sealing oxygen from th rest of the metal. Scale makes pockets of oxygen, so the metal continues to rust under it. Also, if the steel is smooth, POR-15 won't stick really well, it needs some etching. It actually sticks better to rust then to clean steel.
It is a good, worhtwhile product. And I have just slapped it on over mild surface rust that I thought was free of oil or grease. Time will tell if it wasn't.
Eastwood did a comparison between POR-15 and thier product (so right off the bat you knwo that that it might be baised). But, on the metal they trated with POR-15, a ring appeared a month or so after it was painted. They say that they went through the entier process (marine clean, metal ready, paint) but that there was obviously some oil in the metal that worked up. It did not surface for at least a month after the paint was laid down, and it was a test run by the POR15 competition. Grain of salt, and all that.
Zach