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Full Version: Lockout For 1 st Gear In A 901 Tranny
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GBallantine
Need pics or suggestions on how to build or buy a 1 st gear lockout.

GB
Brad Roberts
Remove the gear and leave the bearing race in place. Put everything back together.

The shifter will still be able to go for first... but you wont find anything. If you truly want the shifter to not even go near first.. then make a small alum clamp for the shift shaft that stops it from moving forward in the case.

I dont have any pics on this computer. It is very simple.


B
Borderline
If you put a clamp on the shift shaft, won't that stop you from getting into 3rd and 5th also? wacko.gif
Rough_Rider
Maybe this is more what your thinking
Brad Roberts
There are 3 shafts. One for 1st/R one for 2/3 and one for 4/5

All you have to do is stop what would be the forward motion of the of the shift shaft. Just the distance that the slider would need to engage the 1st gear dog teeth. Leave the slider on the pinion shaft (if you want to keep reverse) and remove the actual "driven" gear from the pinion shaft. The drive gear for first needs to stay in place.

I dont know what the actual term is that the 1st/reverse slider slides on, but 1st gear sits on it also.


B
Trekkor
KenH has a nice set-up on his. It allows you to keep out of 1st and reverse when needed. You remove the lock-out bar and you can do as you please.


KT
GBallantine
QUOTE(trekkor @ Oct 12 2006, 12:54 PM) *

KenH has a nice set-up on his. It allows you to keep out of 1st and reverse when needed. You remove the lock-out bar and you can do as you please.


KT



Yup, that's what I'm looking for a lock out bar or pin device that will allow to select 1 st when required. For example loading the car on the trailer or driving around in the pits and locking out 1 st when going on the track.

GB
Brad Roberts
Ha ha.. I thought you wanted it GONE!!!

Sorry..

What I described above is for the V8 conversion guy's..LOL

Increase the spring pressure for 1/R and forget about it.


B
sww914
I just installed a 915 shifter I got from Seine Systems that was modified, adding a spring for 1st/rev to keep the shifter in the 2/3 slot unless you push pretty hard towards 1st/rev. I had to cut the ball off of the 915 shifter and weld the eyelet from the 914 shifter on the bottom, but I must say, it's the best shifting 914 I've ever driven, and it's not easy to accidentally get it into 1st. You can see it here- http://seinesystems.com/GateShift-901.htm
I also welded the tab on the left, after all adjustments, so I could remove the hose clamp that you see in the pics.
Brad Roberts
I had 3-4 failures from this exact "conversion" the welds broke every time. I had a certified welder do it after my first one broke.. For some reason that metal doesnt like to be welded!


Good luck!!


B
Randal
QUOTE(Brad Roberts @ Oct 13 2006, 12:54 PM) *

Ha ha.. I thought you wanted it GONE!!!

Sorry..

What I described above is for the V8 conversion guy's..LOL

Increase the spring pressure for 1/R and forget about it.


B



Painful subject:

Wish there was something out there that worked (under G loads) to eliminate 2nd to 5th mistakes.

Also 3rd to Reverse, again under load.
Brad Roberts
I figured it out: dont shift in the corner!!

Actually very few people have a car that can "lift throttle" and make an upshift in a corner without losing it...



B
Randal
QUOTE(Brad Roberts @ Oct 13 2006, 02:48 PM) *

I figured it out: dont shift in the corner!!

Actually very few people have a car that can "lift throttle" and make an upshift in a corner without losing it...



B




"Don't shift in the corner"

Really blink.gif


As to the fact that I don't have any issue with "losing it" during a load situation; that can be racked up to the talented guy who set up my car to run on slicks. smile.gif
KenH
Pictures
Never finished the drawing, but you get the idea.
Material is 1/4 steel angle.

Had a guy that fabs steel make it for me.

Ken
Trekkor
QUOTE(Brad Roberts @ Oct 13 2006, 02:48 PM) *

I figured it out: dont shift in the corner!!

Actually very few people have a car that can "lift throttle" and make an upshift in a corner without losing it...



B



I can't wait until my most recent Sears in-car video is uploaded.
You can watch me upshift into 4th as I scoot past the apex berm of the exit of the Carousel...Every single lap. Whoohoo!! Jumpy.gif

That section is mine... clap56.gif


KenH, thanks for the pics. I'd like to make one of those for my car, too.


KT
nebreitling
QUOTE


Painful subject:

Wish there was something out there that worked (under G loads) to eliminate 2nd to 5th mistakes.

Also 3rd to Reverse, again under load.


agree.gif that's a big deal with the stock linkage. i always hated having to "drive around" my 4-3 downshift. under lateral load, the car would always want to hit 5th...
Aaron Cox
my rennshift basically alleviates any of the missed shift concerns.....
nebreitling
even while under 1.2-1.4 lateral g-loads? i never thought it was an issue with the shifter...
Randal
QUOTE(nebreitling @ Oct 14 2006, 02:13 PM) *

even while under 1.2-1.4 lateral g-loads? i never thought it was an issue with the shifter...




I have a Rennshift and it is a nice unit, but it wasn't designed to eliminate missed shifts at the noted (above) loads, i.e., those loads created with racecar type suspensions/slicks.

I have the strongest springs available from the manufacturer, but I think I'm going to find some even stronger springs. Maybe that will help.
Brad Roberts
Trek..

I think Kens is MUCH cleaner that some of the others posted, but a MUCH simpler solution was shown in the main forum.

My concern here:

If you get hit from the side.. your right leg has to get passed the shifter somehow. The stock stick will break.. this wont.

Through my years I have met two people involved with side impact wrecks in their 914's. Both walk with a limp after wiping out the shifter with their right knee.

Look at the other solution. It is VERY stupid simple and does not get in the way of anything.


B
914forme
agree.gif

In case you are to lazy to search.
Brad Roberts
This is a store bought item tig welded to a block of aluminum and bolted to an existing threaded hole in the tub. It will also work with ANY shifter you install in the car.


B
drew365
I like it. I'm going to build one, unless a couple guys want to negotiate a lower price for a few units I'm willing to go along. I damaged my trans last month at Laguna Seca doing the 5 - 4 - 3 downshift coming into two, I caught 1st for 1/2 second. It was enough to make my trans start acting weird. 1st and reverse work but I have to double clutch to get into 5th. It's the last time that's going to happen.
Aaron Cox
QUOTE(drew365 @ Oct 17 2006, 05:44 PM) *

I like it. I'm going to build one, unless a couple guys want to negotiate a lower price for a few units I'm willing to go along. I damaged my trans last month at Laguna Seca doing the 5 - 4 - 3 downshift coming into two, I caught 1st for 1/2 second. It was enough to make my trans start acting weird. 1st and reverse work but I have to double clutch to get into 5th. It's the last time that's going to happen.


have a rennshift?

ill even let you borrow mine if you want.... to check it out...

i have only missed one shift on the rennshift.....
Brad Roberts
The Rennshift doesnt solve it. I *thought* it did, but I experienced it myself a few events back in 914 2.0 car at an AutoX.

VERY fast right hand turn that I needed to upshift into third at the apex of the corner. I caught first.

This may sound *crazy* but the actual weight of your arm may effect how much the shifter is going to move in a high G corner. You have your hand on the shift knob and your arm is trying to go across your body pulling on the shift lever. I was in a stock seat with the lower cushion out.


B
GBallantine
Brad,

I agree,the best and safest lockout seems to be the plunger style with the red ball. The Rennshift is defintely a quality product but it does not fully lockout 1 st gear, it uses spring tension to accoplish this. Others members using the Rennshift have commented that they are going to stiffer springs to safe guard this happening. I've tried to source this piece at local tool suppliers with no results. Where can it be found? Any leads?
brant
James will supply you with the correct stronger springs.

I guess I'm lucky...
but I've never had a first gear situation on the track
I don't autox though....

brant
Brad Roberts
Brant,

I think he is referring to the lockout/red knob thingy above??

I would imagine this is a "McMaster Carr" item.

Brant,

you are also correct.. AutoX transitions are MUCH more harsh than road course transitions. I can easily see why this is an issue in AutoX but hasnt really been seen in road racing.



B
brant
oops..
I re-read the post.
your right, he is asking about the custom lock out and not the springs.

(regarding the rennshift... when I had one, I know James was kind enough to give me the stronger springs as they became available.)
914forme
Brad good eye, yep McMaster Car.

Search Weld-in Pin not bad priced either. Might have to recess it a little, or extend the shaft 5/8th is not a lot to play with. They also have a T-handle model, which would be easier to grab with gloves on.
Brad Roberts
Beleive it or not.. I actually do get involved with race car builds..LOL I dont just talk about it smile.gif

Based on his alum block.. they probably extended the shaft. The shift rod is VERY close to the tunnel right there.. maybe they didnt have to??

For that price, buy one and find out clap56.gif


B


drew365
QUOTE(Aaron Cox @ Oct 18 2006, 08:53 AM) *

QUOTE(drew365 @ Oct 17 2006, 05:44 PM) *

I like it. I'm going to build one, unless a couple guys want to negotiate a lower price for a few units I'm willing to go along. I damaged my trans last month at Laguna Seca doing the 5 - 4 - 3 downshift coming into two, I caught 1st for 1/2 second. It was enough to make my trans start acting weird. 1st and reverse work but I have to double clutch to get into 5th. It's the last time that's going to happen.


have a rennshift?

ill even let you borrow mine if you want.... to check it out...

i have only missed one shift on the rennshift.....


Aaron; I have a Rennshift and I love it. I would never misshift on the street, I'm finding a small mistake on the track gets very expensive and I'd rather say I need some help than rebuild my gear box again.
JWest
All these items being discussed will do no good for shifting a car in a high lateral G situation.

The problem is that the trans is changing its location related to the shifter. Even if you had a robot shifting the exact same spot the shifter you would still miss, because the engagment slots in the trans have moved to a different spot than when the car is unloaded. This includes anything done in the cockpit of the car like the linkage blocking pin. The back part of the chassis twists and now 1st gear is in the position of 3rd as the linkage up forward sees it. The RennShift does all that can be done in addressing the issue up front - by having gate springs you allow the shifter to find the 3rd gear slot as you pass through neutral and do not put any side load on the shift knob. You can't do any better than this at the forward end of the linkage.

I could easily build in a solid lockout device in place of the rev/1st spring in the RennShift, but it would be false security and would not solve the issue. The reverse lockout does work for upshifting, but that is a different dynamic situation.

The only way to fix this situation is to stiffen the chassis (assuming the mounts have already been replaced with solid if you are experiencing this issue). You are only going to go so far with that, so eventually it becomes something you just have to drive or change gear ratios around.
Brad Roberts
Roll cage
Solid engine mounts
Solid tranny mounts
And.. really light springs with a stock sway bar on not really sticky tires
No rust chassis

Still think this wont help?

Two other cars with the same issue.. full cages.. solid mounts and tranny mounts tied into the cage.

I beleive there is *some* movement, but come on ?? really ??


B
JWest
QUOTE(Brad Roberts @ Oct 18 2006, 08:27 PM) *

Roll cage
Solid engine mounts
Solid tranny mounts
And.. really light springs with a stock sway bar on not really sticky tires
No rust chassis

Still think this wont help?

Two other cars with the same issue.. full cages.. solid mounts and tranny mounts tied into the cage.

I beleive there is *some* movement, but come on ?? really ??


B


If it is stiff enough, then the RennShift or these lockouts will do the job. But a lot of the cars in this thread are going to encounter this issue even with the blocking pins installed.

And, yes it does not take much twist to change the pattern, and produciton based racecars or not very torsionally stiff.
Brad Roberts
Ha ha..

Half the cars have bad tranny mounts!!..LOL



B
Randal
QUOTE(Brad Roberts @ Oct 18 2006, 06:27 PM) *

Roll cage
Solid engine mounts
Solid tranny mounts
And.. really light springs with a stock sway bar on not really sticky tires
No rust chassis

Still think this wont help?

Two other cars with the same issue.. full cages.. solid mounts and tranny mounts tied into the cage.

I beleive there is *some* movement, but come on ?? really ??


B



With the ear bar (from the bulk head to the mounting point above the ear) you woudn't think you'd be getting much movement. Especially with solid mounts.

But in any event we are building some special fixtures that should tie everything down so movement in the chassis is minimized.




914forme
"If it is stiff enough, then the RennShift or these lockouts will do the job. But a lot of the cars in this thread are going to encounter this issue even with the blocking pins installed."

James, I got a solution, build a RennShift cable shifter for the 901. That takes the mechanical movement out of the picture. That is unless you mount the cable in a way that if causes stress and pulls the inner cable.

I know there has been a couple of home grown version, but a good quality kit might sell, then again it might not recoup the investment in engineering time.

Just Ideas.

Ah crap I just came back to a Boxster Trannie installation.
JWest
QUOTE(914forme @ Oct 19 2006, 10:29 AM) *

James, I got a solution, build a RennShift cable shifter for the 901. That takes the mechanical movement out of the picture. That is unless you mount the cable in a way that if causes stress and pulls the inner cable.

I know there has been a couple of home grown version, but a good quality kit might sell, then again it might not recoup the investment in engineering time.

Just Ideas.

Ah crap I just came back to a Boxster Trannie installation.


Thanks for the input, but I don't like cable shifters with Porsche servo syncros.

The Boxster tranny - that's certainly one I have thought about!
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