QUOTE(STL914 @ Aug 9 2008, 06:47 PM)
When I turn the key, the gen and oil lights light up and the fule pump energizes but the starter doesn't make a sound. I can do this five to six times before it will fire up.
we're missing something here in the discription... "after five or six times it willl fire up", do you mean the starter operates (turns the motor over). does it only turn over on the fifth or sixth try? by fires up do you mean cranks over and runs or do you mean just cranks over?
do a voltage drop test on you system. this is checking the voltage loss of the cables & connections. you shouldn't loose more than .2 or .3 volt per connection. if you have say 13.5 volts at the battery, you shouldn't loss more than a volt or two (max.) at the end of the path. leave the voltmeter hooked to the battery negative and touch the hot on the main hot cable at the starter, it should have no more than .5 volt loss (could be cable or connection corrosion). you should also check for a grounding volt drop too. leave voltmeter attached to the pos. on the battery and test the ground strength at the starter body, could be looseing ground (bigger chance of that.) you can then trace the path to the battery backwards to see where the voltage is lost (reduced). the stock grounding goes from battery to body thru (an undersized) cable then from the body to a grounding strap to the tail of the trans., then has to fight it's way up the trans to the starter. the main hot starter goes staight from battery to starter. there is also a small hot lead from the ignition to the (s) terminal that should get full battery voltage when the key is in "cranking posision". way to many places to loss continuity. if you have full continuity and good battery & starter it WILL crank good (assuming there is no internal engine issues).
theres a reason all the newer performance cars add grounding cables everywhere. although the 914 isn't AS voltage sensitive as a modern car it still is computor controlled, relying on actual voltage signals to control engine operation. i have seen big inprovements with added grounds and 30+ years takes it's toll on connections. i'm a firm believer you can't have too many redundant ground paths.
mike