QUOTE(Vacca Rabite @ Oct 19 2008, 04:54 AM)
If you get the right one, they are great.
If you get the wrong one they need to be shimmed to be great.
Zach
Well, I took the plunge and got one. However, I apparently didn't get the right one, because after a couple false starts (starter wouldn't disengage), a tear down, and some reverse engineering, I determined I needed about a .060" shim to make it engage/disengage properly.
Not saying I wasn't warned, but I figured for 120 bucks that the shimming issue was fixable, and the weight savings was worth it.
I don't like the idea of using washers on a starter that supposedly puts out 525 lb/ft of torque, though. I just doesn't seem like enough mating surface for all that force to be contained. So I did a couple hours of work on the CNC mill at school. Here's what I came up with. Works great now!
Click to view attachment Anyone know why this is a problem in the first place. I know they use some stock Bosch parts. Are they assuming they're all the same when they're not? That's the only thing I can think of, because I'm pretty sure that they use the stock casting that holds the starter motor and mates to the bell housing. Maybe there's .060" difference in two different castings that Bosch knew about and these people don't. Just speculating.
Anyways, just thought I'd share.
Mark D.