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> New project:Adapting motorcycle Throttle Bodies, this should be "interesting" :)
Qarl
post Feb 4 2005, 12:30 AM
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I think the throttle bodies butterfiles connect together with a common shaft.

You might be able to break them apart, adda a spacer and get them to fit perfectly... then reassemble with a modified shaft.

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Qarl
post Feb 4 2005, 12:36 AM
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More good info here...

http://forums.pelicanparts.com/showthread....ighlight=itb%2A

http://forums.pelicanparts.com/showthread....vidual+throttle

http://forums.pelicanparts.com/showthread....threadid=179053

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Qarl
post Feb 4 2005, 09:36 PM
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SO??? Who's gonna do it?
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Mueller
post May 24 2005, 03:36 PM
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played with the TB's a little over the weekend...mostly taking them apart somewhat and getting dimensions off of them for different ideas on how to mount them....


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Mueller
post May 24 2005, 03:39 PM
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adapter ideas: (IMG:http://www.914world.com/bbs2/html/emoticons/screwy.gif)

adapter 1....this one would use a hose (see pic) and a clamp to hold the TB to the plate...the factory method is very similar....

the clamp is a special clamp which is smooth on the inside so that it will not damage the hose.....

as well as clamping it, the TB has a boss on the side which will be used to bolt on a bracket that will bolt onto the plate for more support.......



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Mueller
post May 24 2005, 03:42 PM
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adapter 2....

this one would have a counterbore for the TB to sit inside, an O-ring groove would help for sealing...after assembled, a 2 part epoxy would be inserted inbetween the TB and the plate..the O-ring would prevent the epoxy from leaking past the bottom of the TB.

once again, the TB would also be bolted to the adapter via the bracket attaching to the protrusion on the TB...



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Randal
post May 24 2005, 03:56 PM
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Nice designs Mike.

Those look much shorter that the TWM units, don't they?

We'd better keep you away from the motorcycle folks, otherwise they will steal you away from the Bay area, put you in Japan designing stuff for them.

My only question is air. On adapter 1 will the rubber band thing be tight enough, with a clamp, to eliminate air getting sucked in, or does that make any difference?
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eeyore
post May 24 2005, 03:58 PM
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Adapter one! Go with what the factory did.

How is the stapler going to be mounted?
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Aaron Cox
post May 24 2005, 03:59 PM
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rubber:

well they use rubber boots on turbo setups all the time....i would think rubber would be ok in a low pressure/vaccuum zone
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Mueller
post May 24 2005, 04:02 PM
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QUOTE(Randal)
My only question is air. On adapter 1 will the rubber band thing be tight enough, with a clamp, to eliminate air getting sucked in, or does that make any difference?

the hose and clamp are designed for turbocharged applications so I have no worries about it...the second plate would be cheaper....the hose (which I already bought) is $25 per foot (min. 1 foot), the stainless steel clamps are $4 each (only bought one so far)

not shown is that the adapter plates will be drilled and tapped and bolted to the manifolds from underneath the manifold....

the hardest part will be making the throttle linkage.....
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Mueller
post May 24 2005, 04:03 PM
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QUOTE(Cloudbuster)
Adapter one! Go with what the factory did.

How is the stapler going to be mounted?

the stapler is for me to hit myself with if I keep taking things apart and not making progress, LOL
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MecGen
post May 24 2005, 04:05 PM
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Hey Mike
The size of the injector hole/mounts, is this a standard automotive size, or will it be machined to fit ??
This should work, when you get the mounting figured out.
My vote is #1, the simpler the better, less things to go wrong...
later
Joe

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Mueller
post May 24 2005, 04:08 PM
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QUOTE(JoeSpark)
Hey Mike
The size of the injector hole/mounts, is this a standard automotive size, or will it be machined to fit ??
This should work, when you get the mounting figured out.
My vote is #1, the simpler the better, less things to go wrong...
later
Joe

the seal on the end of the injectors looks very close the stock 914 injectors, however the motorcycle injectors are nice and short...I will be using them..they flow enough for 165+ horsepower so I'll be okay for now......
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Aaron Cox
post May 24 2005, 04:15 PM
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these going on the turbo motor or the stroker?
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jhadler
post May 24 2005, 04:25 PM
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Hey Mike,

Those Wakisaki throttles look great! Let us all know how it works out!

With my workload and the imminent expansion of the family unit, I didn't have the time to engineer other TB's to fit, so I broke down and bought the TWM's. But, the good thing is I wound up paying a little less than I would have paid for the cheap cast throttles from CB-Perf. If anyone's thinking of going the way of ITB's, look a the big pony car shops. They deal in volume, so I guess that's why they're more than 30% cheaper than TWM...

So, the project continues (slowly), TB's are on the way, and I guess I'll be ordering the MSII when it's available...

This is going to be the most non-stock looking, stock motor in a 914...

-Josh2
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Mueller
post May 24 2005, 04:43 PM
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QUOTE(Aaron Cox)
these going on the turbo motor or the stroker?

both......
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Randal
post May 24 2005, 04:57 PM
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QUOTE
is $25 per foot


That's pretty cost effective, i.e., a foot will do 3 cars, right?

Sure glad I have a set of those NTB's beauties as well!
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andys
post May 24 2005, 04:58 PM
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QUOTE(Mueller @ May 24 2005, 01:36 PM)
played with the TB's a little over the weekend...mostly taking them apart somewhat and getting dimensions off of them for different ideas on how to mount them....

Mike,

You might consider the stock bike manifold rubber bonded aluminum adapters. I'm willing to bet they are a two-bolt pattern type with the correct coupling for the throttle bodies. Transfer the bolt pattern to your manifolds, and you're good-to-go. You may be able to find these aftermarket as well.

Andy
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xitspd
post May 24 2005, 05:02 PM
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Brilliant Mike... Keep us informed with your progress... In Japan there are many exporters of late model bikes and components shipping worldwide (cheap). If your project works, I may be able to help source throttle bodies for you. I will visit Japan again in late Sept.

Dan
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Aaron Cox
post May 24 2005, 05:06 PM
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throttle linkage cant be too hard.

mike i had an idea. CB performance sells hex bar linkages that inetgrate into their air cleaner base. its a ~.5" thick piece of cast AL with a post that the linkage pivots off of. can you not use this as the plate for which your TB's will sit on?

another thing. does LINK require a MPS type deal? you going to tap each manifold for a vacccuum port?
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