Front Seal Repair Question--2.7 Six, Engine drop done-- Need more seal opinions! Options

[Robarabian]

So the engine is out..

I am attaching photos.

The leak is coming from the front of the motor. It appears my main seal # 8 bearing is dry, but under it is wet. But it is wet above the Intermediate shaft cover. Fan blowing it all around and coming from there? Thoughts?

Thank you.






___________________________________
Hi there,

A question for the esteemed who know more than I do!

I am tackling oil leaks on my 2.7 six conversion. Today I changed out the driver side axle flange seal which was leak #1.

Tomorrow or Wednesday I will tackle the Oil return tube seals. (Thank you Bruce for the nice set of spare tubes I will be using).

Leak # 3 is likely my front main seal, behind the pulley. I am hoping it is not a leaky #8 bearing and is just the seal, but the oil is coming from that area and I won't know more till I get it apart.

The question is: Can it be done with the engine mounted, and not require a drop? I have a non factory mount, likely the Mad Dog style mount that pivots.

I know it is "easier" if the motor is out, but that is a whole other adventure...

Thank you all.

Robert

[Mikey914]

Maybe, but the sure path is to at least partially drop it.

[Robarabian]

Assuming that is the case, a few more q's:

1) I have quick jacks, is it high enough or better to hike the car up higher on large jack stands? the car is a CIS car so maybe not as high as triple webers.

2) Is everyone using a motorcycle jack, a jack with an engine plate ( I believe one similar to tangerine's exists for a 6) or a lift table for the drop?

Thank you.

[nditiz1]

I'm not sure quick Jack's can get it high enough to take it out complete. Dual carbs actually sit lower than CIS. I dropped mine onto a lift table, but was using a maxjax. You may need to drop the engine to the floor, raise the car a little higher OR remove the CIS.

[Superhawk996]

I know it is "easier" if the motor is out, but that is a whole other adventure...

Robert

Do the right thing. Drop engine.

So much extra effort is expended on mid engine cars trying to avoid dropping the engine. Engine out for major work is the nature of the beast for mid engine cars. Doesn’t matter if it’s a Ferrari or a 914.

When you have engine out, then you can easily adjust valves. Inspection and repair of oil tubes will be easier.

There is just so much risk of collateral damage or not getting the seal(s) installed properly when trying to work in limited space with engine in the car.

Did I mention safety? Working under the car comes with its own risks (minimal) but if I can work somewhere else besides under a car on jack stands that is my preference.

[Robarabian]

That was insight I needed, I didn't think they would clear with a furniture dolly or a lift table....The lift Tables add the wheel height which is about 4 valuable inches of space.

I am most interested in whether anyone has used the 911 engine plate from Pelican, since Tangerine's only works for a 914-4.

@superhawk996 yes I agree. Valves were adjusted recently so I don't have alot to do other than the oil tubes and the front seal. I removed the headers already so there is easy room without much prying for the tubes, it is the front seal that I need access to... but I digress... easy access is easy access and you are spot on with safety concerns. In CA, we never know when the next 7.0 earthquake will hit and we are well past due.

I'm not sure quick Jack's can get it high enough to take it out complete. Dual carbs actually sit lower than CIS. I dropped mine onto a lift table, but was using a maxjax. You may need to drop the engine to the floor, raise the car a little higher OR remove the CIS.

[Superhawk996]

In CA, we never know when the next 7.0 earthquake will hit and we are well past due.

(IMG:style_emoticons/default/yikes.gif)

I hadn’t even imagined that scenario - CA hazard (IMG:style_emoticons/default/lol-2.gif)

[mb911]

As everyone already said it’s not worth it. I am dropping mine this winter for some seals etc

[Robarabian]

Please look at the new photos and tell me where you think the leak is?

Thank you!

[Krieger]

The intermediate shaft cover looks like a problem and the gasket is easy to do. Sand it flat on a piece of glass. Use good quality gasket like Vitor Reinz. New aluminum washers and new nylock nuts. Clean case well. Toque to spec. I'd change the crank gasket too. I believe these gaskets should be installed dry. ( not 100% sure). Your crank gasket looks like it has something on it like antiseize?

[mb911]

99% sure it’s the number 8 o ring internal to the case and going down the seam. There was a retro fit kit that existed to repair that without splitting the case.

[Cairo94507]

I am glad you decided to drop the motor to handle the repair.

We are dropping my motor/transaxle this winter for regular maintenance and to reseal the transaxle and check all of the components. Much easier to do a valve adjustment, etc. and repair leaks out of the car. Also great time to clean up the engine bay a bit.

[Robarabian]

I did purchase Tom Amon's kit anticipating that, I just expected the main seal to be wet too and more of a mess. I am hesitant to pull a perfectly dry front seal that was clearly replaced when this motor was apart in it's life already. If it was oily etc, I'd yank it.

I didn't want to clean anything till I had some opinions on what I was looking at. I will investigate the "seam" under the seal a bit more and will for sure be pulling the intermediate shaft cover and cleaning, ensuring flatness and sealing it back up.

I watched Kurt from Klassic Automotive training assemble a motor, he installs that seal dry with just the gasket. Mine is clearly sealed with a sealant, unknown if a Yamalube type that stays soft or a more solid one.


Any builders out there know, install it dry or use a sealant such as aircraft Permatex?

99% sure it’s the number 8 o ring internal to the case and going down the seam. There was a retro fit kit that existed to repair that without splitting the case.

[Krieger]

From Jerry Woods/Bruce Anderson's 911 overhaul class

[rudedude]

I would read the ultimate 911 engine sealing thread on pelicans website done by Henry at super tech performance. I have 5 motors sealed in that fashion that show no leakage. It will give you ideas for how to fix the #8 main bearing leak when you ultimately split the case if you truly want it dry.

[Robarabian]

Thank you Sir!

From Jerry Woods/Bruce Anderson's 911 overhaul class

[Robarabian]

Looking it up now!! Thank you!

I would read the ultimate 911 engine sealing thread on pelicans website done by Henry at super tech performance. I have 5 motors sealed in that fashion that show no leakage. It will give you ideas for how to fix the #8 main bearing leak when you ultimately split the case if you truly want it dry.

[targa72e]

+1 on ultimate 911 engine sealing thread on Pelican. I have done 5 motors that way with almost no leaks. The one that leaked was squished out gasket at intermediate shaft cover. Probably my fault.

john

[mb911]

I did purchase Tom Amon's kit anticipating that, I just expected the main seal to be wet too and more of a mess. I am hesitant to pull a perfectly dry front seal that was clearly replaced when this motor was apart in it's life already. If it was oily etc, I'd yank it.

I didn't want to clean anything till I had some opinions on what I was looking at. I will investigate the "seam" under the seal a bit more and will for sure be pulling the intermediate shaft cover and cleaning, ensuring flatness and sealing it back up.

I watched Kurt from Klassic Automotive training assemble a motor, he installs that seal dry with just the gasket. Mine is clearly sealed with a sealant, unknown if a Yamalube type that stays soft or a more solid one.


Any builders out there know, install it dry or use a sealant such as aircraft Permatex?

99% sure it’s the number 8 o ring internal to the case and going down the seam. There was a retro fit kit that existed to repair that without splitting the case.

It clearly is coming from the internal o-ring within the case and wicking down to the intermediate shaft cover. The oil typically doesn’t travel upwards like your picture shows.

As to what sealants used I prefer threebond over 574 or permatex aviation sealants and I use dow Corning 111 on all seals. That is part of my training in a former life of mine where I was trained by the Austrians for their aviation engine rebuilds.

[Superhawk996]

(IMG:style_emoticons/default/headbang.gif)

Dreaded #8 leak.

This is why you pulled the motor - pretty straight forward to split the case at this point to fix it properly.