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> Diagnose a bad master cylinder, can't bleed this thing
terrymason
post Sep 19 2006, 07:07 PM
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a couple of days ago my front brakes ran out of fluid - I did some inspecting, and I belive that my passenger caliper is bad. I've replaced the caliper, and went about bleeding it, but I can't get fluid in the lines.

I've taken the caliper off again, and am simply trying to get brake fluid out of the end of the brake line, just before the caliper.

I've tried both pumping the brakes and using a vacum bleeder, and can't get and fluid out of the line. The level of the resovior never drops.

So what is it? I'm assuming that there isn't a leak, could I have a bad master cylinder? Do I need to somehow prime this thing?


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bd1308
post Sep 19 2006, 07:10 PM
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Shoudlnt have to--I ran out of fluid three times when I was rebuilding the brakes, and I simply poured more fluid in and pumped the brakes to get fluid back in the lines, and then did a four point bleeding.

Maybe your MC is bad? (IMG:style_emoticons/default/confused24.gif)

b
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terrymason
post Sep 19 2006, 07:21 PM
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That's what I'm thinking.

The way it stands now, I've removed the passenger front caliper and pretty much just have a hard line from the MC to the passenger wheel well. I should be shooting fluid all over the place everytime I pump the brakes.
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URY914
post Sep 19 2006, 08:25 PM
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Do you feel resistance against the pedal as you pump it?

Try bleeding the caliper on the driver side. See if you get B/F out of that one.
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Brew
post Sep 19 2006, 08:27 PM
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Or blockage in the line.(Hey, it could happen!) Does your D-side caliper work?
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terrymason
post Sep 19 2006, 08:35 PM
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no pedal at all - it'll hit the floor just using my hand to press the pedal. I'm guessing that if I had only rear brakes I should still be able to pump them up right?
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terrymason
post Sep 19 2006, 08:37 PM
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I'll take the driver side off tomorrow and test, but I'm thinking that I've got a bad master cylinder
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Brew
post Sep 19 2006, 08:42 PM
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Kinda sounds like it, but I cant see why you wouldnt be able to get fluid out with a vacuum pump?
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Hammy
post Sep 19 2006, 09:45 PM
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QUOTE(Brew @ Sep 19 2006, 07:42 PM) *

Kinda sounds like it, but I cant see why you wouldnt be able to get fluid out with a vacuum pump?

(IMG:style_emoticons/default/agree.gif)
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terrymason
post Sep 20 2006, 07:01 AM
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slightly off topic - I'm looking to replace the master cylinder with a 19mm. Anyone know what year these were in the 911s? I was looking to buy local, but don't know exactly what to ask for.
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Brew
post Sep 20 2006, 07:18 AM
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Go to the Pelican page, the P/N is easy to find. Have your local guy cross reference it.
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terrymason
post Sep 20 2006, 07:20 AM
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doh!

Thanks, that was easy enough.

I'm just going to upgrade to a 19mm master cylinder anyway - thanks for the help guys.
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type47
post Sep 20 2006, 07:21 AM
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how old are or are your flexible rubber lines original? i've read that they swell and obstruct fluid if/when old. possibly the fault?
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ws91420
post Sep 20 2006, 07:21 AM
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Porsche part # for 19mm MC is 901 355 012 00
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terrymason
post Sep 20 2006, 07:23 AM
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yeah, that's possible and I'll replace them too, but I can't get over the fact that if I pump the brakes 20 or 30 times, the fluid level in the master cylinder never moves, and fluid never makes it out of the brake line (from the disconnected caliper)
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URY914
post Sep 20 2006, 07:53 AM
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Are you SURE that the pedal rod is pushing on the M/C? There is a piece (the rod) that rotates on the pedal that actually presses on the M/C to pressurize the system.

Somethin' ain't right here. (IMG:style_emoticons/default/wacko.gif)
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MattR
post Sep 20 2006, 08:43 AM
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I replaced a caliper on my 912 a while back, and when it came time to bleed I had some strange problems. I ended up buying a master cylinder and the bleeding problems went away. Thats a pretty poor troubleshoot, but when all else fails, buy a mastercylinder... hah.
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bondo
post Sep 20 2006, 02:26 PM
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If the piston is not returning fully against the stop (circilip and washer in the bore) the holes that allow fluid in from the reservoir will not get uncovered, and the master cylinder won't be able to get any fluid. This can happen from bad actuating rod adjustment, a sticking piston, or a weak return spring.
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alpha434
post Sep 20 2006, 02:51 PM
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Where do you go to get a seal kit for the 914 m.c.?
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G e o r g e
post Sep 20 2006, 03:07 PM
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QUOTE(alpha434 @ Sep 20 2006, 01:51 PM) *

Where do you go to get a seal kit for the 914 m.c.?


pelican has them NLA for 17mm instock for 19 mm

(IMG:style_emoticons/default/beerchug.gif)
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