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> Need help from the /6 guys, "Z1" alignment
ahdoman
post Oct 31 2009, 05:27 PM
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It's phonetic...Ah-D-O-Man (Audioman)
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I'm in the process of putting the 2.4 from "the turd" back together. Today I installed the crank pulley. Should both Z1 markings (/6 flywheel & Pulley) line up with the case centerline? When the flywheel Z1 is aligned at the case center the pulley Z1 is not. I don't see how either could be misaligned since the pulley has the pin on the back and the flywheel has the offset 6 bolt pattern. Any ideas?

Flywheel aligned on center...

Attached Image

Pulley not (Z1 marks are the red arrows. Sorry about the blur.)...

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Cap'n Krusty
post Nov 1 2009, 11:02 AM
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Cap'n Krusty
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As was mentioned earlier, the crankshafts are drilled differently on the 2.4 and 2.7 engines. Same pattern, different clocking. While you're doing the new TDC mark on the flywheel, be sure to stamp in the 30 and 35 degree marks as well, and paint mark 'em. You can see the marks through the hole above the flywheel, making is a LOT easier and safer to time the ignition at 6000 RPM.

The Cap'n
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