SOT: The truth about Corvair engines, Nothing but the facts and experience, please Options

[Dr Evil]

There has been lots of interest in the corvair power plant over the years as a possible source of cheap HP for many vehicles. There are used in experimental aviation, dune buggies, buses (such as mine), and in place of many other air cooled VW power plants. They are fairly cheap to buy and build, very easy to build and maintain, and plentiful with readily available parts from several suppliers.

The main divide in the corvair engine line took place in 1965 when the displacement of the engine was moved to 2.7L and was offered in a NA 110HP, NA140HP, turbo 150HP and turbo 180HP. The only differences in the long block between these engines are the nitrided crank found in all but the 110HP, and the heads: 110 had one single barrel on each head, the 140 had 2 with one acting as primary and one as secondary. The turbos had a single barrel blow through setup.

The heads are the major limiting factor in the design. They are not built in an intuitive way and rob much hp. The 140 head had bigger valves, but like its 2.0L TIV analog, would drop valve seats due to the limited amount of material between the seats in the head, and the inability of larger seats to shed heat as well as smaller seats. This can, and has been overcome by those who have been rebuilding these heads fro decades by making sure the crush tolerance on the seats are correct, and staking the seats in place.

Currently, you can get a set of rebuilt, 140hp larger valved heads, with new hardware and no core for about $1200 from Corvair Ranch in Gettysburg, PA. I bought a set that was rebuilt and had the plenums taken off for tri porting for $1500 shipped off of ebay from Starr Cooke in El Cajon, CA, another well known Corvair entity.

Modified with plenum removed for individual runners:


The above uses an adapter that allows the placement of Weber triples. My set came with this adapter.

Here is a head with a stock plenum, modified with bungs for FI. This is a 140 head as it has two carb bases on it:


Standard engine:


One of the cool things that many ACVW folks like is that the corvair engine has stock hydraulic lifters on it that use standard lifter, push rod, and rocker parts from Chevy. Easy and cheap to obtain.

Another great feature that I like over ACVW is the box design on the case. The top and bottom come off and allow for any maintenance. Swapping rods, bearings, what ever, is easy.

[Tom_T]

We got a new 63 Greenbriar Van - Blue with White stripes & the vinyl houndstooth looking upholstery - which we drove to CA on old 66 (only small bits of I-40 were started then). I think it only had the base 95 hp motor & auto trans (it was ostensibly Mom's DD), but it fried the valves in TX 1/2 way there & we were stuck while the local dealer fixed it (Amarillo IIRC - I was only 10 then, so fuzzy on the details at 58.5! (IMG:style_emoticons/default/blink.gif) ).

Great car, we had 6 small kids (2 - 10 yrs), 2 parents & all slept in the car on the way & every summer trip up to 67 - back from San Diego to Pittsburgh - no AC either! (IMG:style_emoticons/default/blink.gif)

As kids grew, Dad added an Army Surplus stretcher across the 2 back bench seats that folded up against the wall for driving, & open for sleeping. When we grew to 4 teens, Dad moved up to a bigger rig.

Then Dad got a 67 Chevy 3/4 tom pick-up with 327 ci 2 bbl auto trans & towing pkg. with a cab over camper - ahhhh - the luxury, still no AC though!

[jk76.914]

We got a new 63 Greenbriar Van - Blue with White stripes & the vinyl houndstooth looking upholstery - which we drove to CA on old 66 (only small bits of I-40 were started then). I think it only had the base 95 hp motor & auto trans (it was ostensibly Mom's DD), but it fried the valves in TX 1/2 way there & we were stuck while the local dealer fixed it (Amarillo IIRC - I was only 10 then, so fuzzy on the details at 58.5! (IMG:style_emoticons/default/blink.gif) ).

Great car, we had 6 small kids (2 - 10 yrs), 2 parents & all slept in the car on the way & every summer trip up to 67 - back from San Diego to Pittsburgh - no AC either! (IMG:style_emoticons/default/blink.gif)

As kids grew, Dad added an Army Surplus stretcher across the 2 back bench seats that folded up against the wall for driving, & open for sleeping. When we grew to 4 teens, Dad moved up to a bigger rig.

Then Dad got a 67 Chevy 3/4 tom pick-up with 327 ci 2 bbl auto trans & towing pkg. with a cab over camper - ahhhh - the luxury, still no AC though!

Those are great memories. Which jogged mine for some more trivia- Corvair trucks had valve rotators to make them last longer (sounds like it didn't help on yours!) and they also had a transmission oil cooler on the powerglide...

[Dr Evil]

We got a new 63 Greenbriar Van - Blue with White stripes & the vinyl houndstooth looking upholstery - which we drove to CA on old 66 (only small bits of I-40 were started then). I think it only had the base 95 hp motor & auto trans (it was ostensibly Mom's DD), but it fried the valves in TX 1/2 way there & we were stuck while the local dealer fixed it (Amarillo IIRC - I was only 10 then, so fuzzy on the details at 58.5! (IMG:style_emoticons/default/blink.gif) ).

Great car, we had 6 small kids (2 - 10 yrs), 2 parents & all slept in the car on the way & every summer trip up to 67 - back from San Diego to Pittsburgh - no AC either! (IMG:style_emoticons/default/blink.gif)

As kids grew, Dad added an Army Surplus stretcher across the 2 back bench seats that folded up against the wall for driving, & open for sleeping. When we grew to 4 teens, Dad moved up to a bigger rig.

Then Dad got a 67 Chevy 3/4 tom pick-up with 327 ci 2 bbl auto trans & towing pkg. with a cab over camper - ahhhh - the luxury, still no AC though!

Those are great memories. Which jogged mine for some more trivia- Corvair trucks had valve rotators to make them last longer (sounds like it didn't help on yours!) and they also had a transmission oil cooler on the powerglide...

Valve rotators??? (IMG:style_emoticons/default/confused24.gif) I have not seen these, any pics?

I installed the tranz cooler on my PG. It was probably over kill, but I figure I like to floor it over mountain passes, in a bread box, in summer so it couldnt hurt. It was hard to find info on the cooler, it is not common and no pics could be found. I had to consult a guru about how to install and such and still no one could tell me which port is in and which is out.

[Tom_T]

I installed the tranz cooler on my PG. It was probably over kill, but I figure I like to floor it over mountain passes, in a bread box, in summer so it couldnt hurt. It was hard to find info on the cooler, it is not common and no pics could be found. I had to consult a guru about how to install and such and still no one could tell me which port is in and which is out.

IIRC that was an extra cost pick-up & Van heavy duty option with the auto trans (powerglide), and IIRC it had inlet higher than outlet - so you had gravity flow through the fin-box. If that's how you did yours, then it should be okay, so long as the "bread box" isn't so low it gets whacked off on the road.

Is there any other way to drive either a Greenbriar or a VW Bus/Van in the hills/mountains, than to the floor!!?? (IMG:style_emoticons/default/biggrin.gif)

BTW - the dealer we got it from was out by you Doc - in or near Bridgeville/Upper St. Clair Twp., but don't know if they're still there.

[Dr Evil]

I installed the tranz cooler on my PG. It was probably over kill, but I figure I like to floor it over mountain passes, in a bread box, in summer so it couldnt hurt. It was hard to find info on the cooler, it is not common and no pics could be found. I had to consult a guru about how to install and such and still no one could tell me which port is in and which is out.

IIRC that was an extra cost pick-up & Van heavy duty option with the auto trans (powerglide), and IIRC it had inlet higher than outlet - so you had gravity flow through the fin-box. If that's how you did yours, then it should be okay, so long as the "bread box" isn't so low it gets whacked off on the road.

Is there any other way to drive either a Greenbriar or a VW Bus/Van in the hills/mountains, than to the floor!!?? (IMG:style_emoticons/default/biggrin.gif)

BTW - the dealer we got it from was out by you Doc - in or near Bridgeville/Upper St. Clair Twp., but don't know if they're still there.

Small world (IMG:style_emoticons/default/smile.gif)

I cant remember off hand how I have it plumbed. I have the cooler in the left rear behind the wheel. It is in its own little spot and protected by a mud flap from road debris. If I hit that, something went very wrong. Thanks for the info, no one on the corvair forum could answer it.

When I say that I was flooring it going over the mountains, I mean that I was doing 80mph, up hill (IMG:style_emoticons/default/wink.gif) Not that I had to do it to make it, just that I could. And that was in a pig-rich running, not quite tuned setup.

I cant wait to see how it does now.

[Tom_T]

I installed the tranz cooler on my PG. It was probably over kill, but I figure I like to floor it over mountain passes, in a bread box, in summer so it couldnt hurt. It was hard to find info on the cooler, it is not common and no pics could be found. I had to consult a guru about how to install and such and still no one could tell me which port is in and which is out.

IIRC that was an extra cost pick-up & Van heavy duty option with the auto trans (powerglide), and IIRC it had inlet higher than outlet - so you had gravity flow through the fin-box. If that's how you did yours, then it should be okay, so long as the "bread box" isn't so low it gets whacked off on the road.

Is there any other way to drive either a Greenbriar or a VW Bus/Van in the hills/mountains, than to the floor!!?? (IMG:style_emoticons/default/biggrin.gif)

BTW - the dealer we got it from was out by you Doc - in or near Bridgeville/Upper St. Clair Twp., but don't know if they're still there.

Small world (IMG:style_emoticons/default/smile.gif)

I cant remember off hand how I have it plumbed. I have the cooler in the left rear behind the wheel. It is in its own little spot and protected by a mud flap from road debris. If I hit that, something went very wrong. Thanks for the info, no one on the corvair forum could answer it.

When I say that I was flooring it going over the mountains, I mean that I was doing 80mph, up hill (IMG:style_emoticons/default/wink.gif) Not that I had to do it to make it, just that I could. And that was in a pig-rich running, not quite tuned setup.

I cant wait to see how it does now.

Yes - VERY wrong indeed! (IMG:style_emoticons/default/laugh.gif)

Mom's technique was to speed downhill in the Greenbriar to get a run for the uphill & finish it off at a decent speed. Dad called her "Lead Foot", & she called him "Lead Bottom" cuz he'd never drive over 55 mph - back when 65 was common & TX had 75 speed limits! (IMG:style_emoticons/default/biggrin.gif)

I've done that technique with our 88 Westy & stock 2.1L WBX4 + Auto (wife's DD, mine on trips!), but the higher speed running apparently caused it to throw a rod at 85 mph downhill at night in the middle of the CA desert on the return leg of one of our kids & my annual XC trips to Indy, Little Rock, OK & once to Pgh. It only had about 120k then, and that got us a whole new 2.1L rebuilt motor in her - no core refund (IMG:style_emoticons/default/dry.gif) , but it was before I knew about the GoWesty up-builds. (IMG:style_emoticons/default/sad.gif)

Your bus on the built up 'vair should haul booty now! (IMG:style_emoticons/default/driving.gif)