Removing door hinge pins, Rediculously hard Options

[ThePaintedMan]

Hey all,
Does anyone have any suggestions other than PB Blaster, heat and a BFH for removing door hinge pins? I wondered why I could never get my door to line up right until I pulled it off yesterday to replace the pins. Got the bottom out with a punch and hammer fairly easily. However I tried the same process with the top, only to find out that the pin has snapped off in the door at some point long ago. I got the "head" half of the pin out, but the other end is rusted/seized in. I have been soaking it for almost 24 hours in PB Blaster, and already had tried heat yesterday. I'm going to give it one more shot tonight, and will post a picture of the broken pin (NEVER seen that happen before and not sure how it even could!) In the meantime, does anyone have any other bright ideas? Yes, I know about the VW tool made for this, but I don't have access to one and it wouldn't work anyway since the head is gone!

FYI, scratching the paint is not an issue, thats something I'm going to tackle at a later point anyway.

[bozo914]

Heat and penetrating oil, repeat 2 or 3 times. You might try the acetone/ATF mix, but beware it will burn, as will most of them.

*Penetrating oil .......... Average load*
None ........................... 516 pounds
WD-40 ..................... ... 238 pounds
PB Blaster .................... 214 pounds
Liquid Wrench ............... 127 pounds
Kano Kroil .................... 106 pounds
ATF-Acetone mix...............53 pounds

The ATF-Acetone mix was a "home brew" mix of 50 - 50 automatic
transmission fluid and acetone. Note the "home brew" was better
than any commercial product in this one particular test.