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> More D-Jet, High Idle Lean Mixture
ggress
post May 16 2014, 08:01 PM
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Just getting a '74 2.0 running that I purchased few years back. Replaced all fuel lines, vacuum lines, and FI Harness. It runs better than I expected but not good enough.

It idles too fast (1300 / 1400 RPM) considering throttle valve bypass screw is all the way in. Also, it runs lean (using WB A/F meter). I have set the mixture adjustment on the ECU full CW to get mixture around 13.7:1. I think I have covered all the common vacuum leak issues described in other threads. Any suggestions appreciated. I have two specific questions below.


1) Is my ECU P/N correct? The base P/N is correct but not sure what the 090 suffix means.

2) With the throttle valve bypass screw turned in full CW there is still vacuum getting past the screw. Does anybody know if that is normal ? I can put my finger over the port and feel vacuum. Maybe by design it is not meant to provide positive shut off but I don't have enough experience to say one way or the other.

Thx

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ggress
post May 18 2014, 10:59 AM
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I agree, it has to be a vacuum leak /s of some kind. I have ruled out the common leak sources mentions. I think there are a couple small leak sources rather than one obvious one. Going to try and find a smoke machine to confirm item 2 below.


1) After inspecting my TPS adjustment multiple times I found that I was over adjusting it in order to get the switch to operate properly. As a result the stop in the TPS switch was holding the throttle valve slightly open. The throttle valve shaft is worn (wobbles) this caused me to over adjust TPS to get proper function. I removed the TPS and jumped the switch so the throttle valve would be in a closed at idle. It helped but isn't the silver bullet. I plan to get the throttle valve rebuilt. Recommendations ?

2) This one has me scratching my head. Is it possible ? It looks like the manifold box / plenum is leaking where those hollow standoffs are brazed in. Has anybody seen this before ?

Thx

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ChrisFoley
post May 18 2014, 11:36 AM
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QUOTE(ggress @ May 18 2014, 11:59 AM) *

2) This one has me scratching my head. Is it possible ? It looks like the manifold box / plenum is leaking where those hollow standoffs are brazed in. Has anybody seen this before ?

Thx

I've seen 2 liter plenums cracked on the bottom - where its difficult to find the leak.
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