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> body work question rear valence, can I fix this? Progress with boring pics
theleschyouknow
post Aug 3 2016, 07:35 PM
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I've had my car for about two years first year -what I call the year of living dangerously
I drove it whenever the weather allowed including a 914 weekend in the talimena hills
after a brokenclutch cable clevis it's been wheels in the air for close to a year I've been cleaning the engine and trans and suspension arms and cv's/axles and shocks & springs and engine tin I can reach of 40+ years of grease and dirt -a bunch of it likely from the leaking cv's which I'm sure I'll ask about soon in another thread
so here's my question for this thread:
my rear valence has one 'big' dent in it and couple small wrinkles in the bottom 1/4" or so 'return' flange that defines the bottom edge
pics following

having never done any kind of body work before this seems fairly straight forward to repair
what are the minimal tools required?
what kind of results could reasonably be expected?
could I (easily)screw it up beyond repair?

thanks for any comments or suggestions
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cjl
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Darren C
post Aug 8 2016, 12:36 PM
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Your doing real well cjl,

Very good work!

To answer your question, you need to work the metal from both sides with a good planishing hammer (not a lump or ball peen) and dolly. As said before, forget the sandbag.

It looks a simple damage repair and I'd guess you'll not need a shrinking hammer, just the basic tools.

The trick is to do it nice and slow and progressively. Better to hit numerous times with a light blow than a few with a heavy blow.

Knock and work a dent from the convex side, then flip to the other side only to finely adjust.

A good beginners trick is to use a large woodworkers G clamp with some small wood blocks to ease out dents before the hammer, or with metal blocks to flatten creases on edge returns or flanges. Be careful with any corners on wooden and metal blocks, as well as your dolly as you can hammer in a new crease easily if you catch the sides.
Also it's a skill to hold the hammer face flat to the panel as you can create "half crowns" (When I was a very young lad learning coppersmithing and panel beating my teacher used to beat us for every half crown we put in a job) A half crown was an old UK coin just about the size of a quarter, and it was the nick-name for the imprint of the hammer head in the material if we'd not hit the job squarely.

Once you get it back to shape you can move to a nylon mallet and light multiple hits with the dolly to finish smooth.

Check out day 93 here on my build for inspiration from my valance dent removal.

http://www.914world.com/bbs2/index.php?sho...47250&st=40

Good luck, you're doing great so far!
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Posts in this topic
theleschyouknow   body work question rear valence   Aug 3 2016, 07:35 PM
barefoot   Take it off, put it in your kids sandbox and shape...   Aug 3 2016, 07:48 PM
steuspeed   I'm no expert, but I was able to pound out som...   Aug 3 2016, 08:16 PM
Mikey914   You can do it.   Aug 3 2016, 11:45 PM
porschetub   Find a block of hardwood shape it as you need and ...   Aug 4 2016, 12:44 AM
jacksun   how about using two 2x6's place wood clamps ...   Aug 4 2016, 04:46 AM
theleschyouknow   thanks for the encouragement and suggestions I wi...   Aug 4 2016, 11:16 AM
Jeffs9146   You could go dual exhaust!!!! :bee...   Aug 4 2016, 12:01 PM
theleschyouknow   You could go dual exhaust!!!! :be...   Aug 4 2016, 01:02 PM
malcolm2   $26 PROfessional tools from Harbor Freight mi...   Aug 4 2016, 12:18 PM
worn   having never done any kind of body work before thi...   Aug 4 2016, 01:12 PM
theleschyouknow   well a cheap set of harbor freight tools, a sand b...   Aug 7 2016, 10:57 AM
theleschyouknow   RE: body work question rear valence   Aug 7 2016, 11:00 AM
theleschyouknow   RE: body work question rear valence   Aug 7 2016, 11:01 AM
theleschyouknow   :beer2: cjl   Aug 7 2016, 11:06 AM
zambezi   Are you using a hammer and dolley or just the hamm...   Aug 8 2016, 11:01 AM
theleschyouknow   Are you using a hammer and dolley or just the ham...   Aug 8 2016, 11:48 AM
Darren C   Your doing real well cjl, Very good work! T...   Aug 8 2016, 12:36 PM
theleschyouknow   thanks Darren I was kinda hoping you would chime i...   Aug 8 2016, 05:18 PM
Darren C   I could use some of your weather. Its 8am here, w...   Aug 9 2016, 12:50 AM
porschetub   I could use some of your weather. Don't pl...   Aug 9 2016, 08:36 PM
theleschyouknow   thanks for the support Darren I'll split the d...   Aug 9 2016, 08:16 PM
theleschyouknow   thanks -tub it's getting there :beer2: cjl   Aug 9 2016, 09:37 PM
Darren C   "one question regarding the bottom return fla...   Aug 10 2016, 12:45 AM
theleschyouknow   here's a couple pics of what I'm talking a...   Aug 10 2016, 07:41 PM
theleschyouknow   and below is shot of one of the vertical brackets ...   Aug 10 2016, 07:49 PM
Darren C   Thanks, posting the pictures saves a 1000 words...   Aug 11 2016, 01:36 AM
theleschyouknow   thanks Darren, good advice & good explanation ...   Aug 11 2016, 06:03 PM


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