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> Bilstein strut insert, Fitment issue
Aualexa1
post Jul 24 2017, 05:33 PM
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I ordered new Bilstein strut inserts (part number 34-001127-M512) to replace the old Koni's (part number 82R-1730) that I removed from my '73 914. Both inserts should fit a Boge strut, but the new Bilsteins are too tall (about 3 mm longer than the Koni's) and don't fit the strut housing. Any idea what's wrong? Did I order the wrong part?


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Tom_T
post Jul 25 2017, 10:44 AM
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Double check the part no. on the struts you got (insert bodies & box nos. should match the correct p/n ordered - Bruce confirmed ordered p/n was correct already), since they may have shipped the wrong ones to you (poor pick-n-pak at the DC).

Any of the Boge/Sachs, Koni or Bilstien inserts made for the OE Black/Gray Boge 914-4 Struts should be plug-n-play, as noted by BillC above.

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Aualexa1
post Jul 25 2017, 02:46 PM
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Problem solved! It turns out that neither threaded collar was fully seated on the strut insert. Admittedly, it was my fault, and I feel pretty stupid about it. I pushed them down by hand when I first got them, but it turns out it wasn't enough force. Bruce from Pelican emailed me and asked me to pull the collar up and take a measurement of the insert. When I put the collar back down on the insert, I used the Bilstein tool that lets you torque the insert into the strut and I was really able to apply some downward force. Both sides "clicked" and now fit easily into the struts. Thanks for the feedback everyone, and especially to the customer service at Pelican!
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bdstone914
post Jul 26 2017, 07:54 AM
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QUOTE(Aualexa1 @ Jul 25 2017, 01:46 PM) *

Problem solved! It turns out that neither threaded collar was fully seated on the strut insert. Admittedly, it was my fault, and I feel pretty stupid about it. I pushed them down by hand when I first got them, but it turns out it wasn't enough force. Bruce from Pelican emailed me and asked me to pull the collar up and take a measurement of the insert. When I put the collar back down on the insert, I used the Bilstein tool that lets you torque the insert into the strut and I was really able to apply some downward force. Both sides "clicked" and now fit easily into the struts. Thanks for the feedback everyone, and especially to the customer service at Pelican!


Easy to over think a problem. Check the simple things first. Glad we found the problem.
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Posts in this topic
Aualexa1   Bilstein strut insert   Jul 24 2017, 05:33 PM
914Sixer   If you are talking about the collar not fitting fl...   Jul 24 2017, 07:21 PM
Aualexa1   If you are talking about the collar not fitting f...   Jul 24 2017, 07:27 PM
mepstein   Wrong insert?   Jul 24 2017, 07:37 PM
mepstein   Can we see a picture of your struts?   Jul 24 2017, 07:45 PM
Aualexa1   Can we see a picture of your struts?   Jul 24 2017, 08:01 PM
Aualexa1   Can we see a picture of your struts?   Jul 24 2017, 08:01 PM
Aualexa1   Here's a picture. The insert fits in the hous...   Jul 24 2017, 07:40 PM
914Sixer   Does this happen on both sides or just one? You m...   Jul 24 2017, 07:40 PM
Aualexa1   Does this happen on both sides or just one? You ...   Jul 24 2017, 07:43 PM
BillC   This is kind of a long shot, but did you check to ...   Jul 24 2017, 08:16 PM
Aualexa1   This is kind of a long shot, but did you check to...   Jul 24 2017, 08:38 PM
bdstone914   This is kind of a long shot, but did you check t...   Jul 24 2017, 10:03 PM
porschetub   Make sure they are seated right @ the bottom,recen...   Jul 25 2017, 12:03 AM
Mark Henry   Make sure they are seated right @ the bottom,rece...   Jul 25 2017, 05:58 AM
mepstein   Make sure they are seated right @ the bottom,rec...   Jul 25 2017, 06:08 AM
BillC   The other thing is to check the bottom of the stru...   Jul 25 2017, 07:13 AM
McMark   Your Bilstein part number matches up with what my ...   Jul 25 2017, 08:06 AM
mepstein   It looks to have a straight arm so that would be a...   Jul 25 2017, 08:39 AM
Tom_T   Double check the part no. on the struts you got (i...   Jul 25 2017, 10:44 AM
Aualexa1   Problem solved! It turns out that neither thr...   Jul 25 2017, 02:46 PM
bdstone914   Problem solved! It turns out that neither th...   Jul 26 2017, 07:54 AM
mepstein   :beer2:   Jul 25 2017, 03:21 PM


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