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> Question for the gear shift experts: big scrap in R-1st shift plane on side shifter
raynekat
post Feb 3 2021, 07:07 PM
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I've got a 71 914-4 that I converted to a 914-6.
The problem is a very loud annoying squeak when I'm in the R-1st plane.
Something is really scraping badly.
Pulled the shifter which looks to have been changed out from an early shifter to a later shifter.
Greased it very well and that didn't seem to help.

So I looked a bit deeper and put a flashlight in the tunnel where the shifter sits pointing backwards.
Using a small mirror about 6-9" rearward, I see that the shift rod goes through a circular opening in a small bulkhead that is welded into the tunnel.

Looks like the scraping/squeaking is when the rod is hitting the edge of the circular opening in the bulkhead in the R-1st plane.
If you don't pull the lever all the way to the left, then you don't hear the scrape.

Is this typical of a side shifter conversion for an early 914?
Am I shifting incorrectly by pulling the lever hard to the left for the R-1st plane?
Does that bulkhead need to be removed by opening up the shift tunnel from above?

Any thoughts or ideas are welcome.
Thanks in advance.
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bkrantz
post Feb 7 2021, 08:06 PM
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Doug, just a thought. How much bigger/wider do you need the hole to be? Could you do that by forcing a wedge into the hole (with the rod removed)? I can imagine a wedge attached to a 1/2 inch rod long enough to stick out through the fire wall. And then hit with a hammer? Or some other way to pry the hole wider?

Might not need to cut a hatch in the tunnel.

(Oops, I just noticed the second page of the thread and your documentation of the job done. Maybe next time.)
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Posts in this topic
raynekat   Question for the gear shift experts: big scrap in R-1st shift plane on side shifter   Feb 3 2021, 07:07 PM
BillC   As part of the conversion to a side-shift tranny, ...   Feb 3 2021, 07:43 PM
raynekat   As part of the conversion to a side-shift tranny,...   Feb 3 2021, 09:36 PM
raynekat   Here's the small hole through the bulkhead tha...   Feb 3 2021, 11:21 PM
windforfun   Here's the small hole through the bulkhead th...   Feb 6 2021, 07:25 PM
raynekat   Here's the small hole through the bulkhead t...   Feb 6 2021, 09:10 PM
raynekat   Decided I'm going in with scuba gear! As ...   Feb 5 2021, 09:45 PM
Montreal914   Good luck! :smash: ...while you are at it, yo...   Feb 5 2021, 10:50 PM
raynekat   Good luck! :smash: ...while you are at it, y...   Feb 6 2021, 01:27 AM
mepstein   Wont a jigsaw blade come close to the metal tubes?...   Feb 5 2021, 11:14 PM
raynekat   Wont a jigsaw blade come close to the metal tubes...   Feb 6 2021, 01:26 AM
Superhawk996   Wont a jigsaw blade come close to the metal tube...   Feb 6 2021, 10:58 AM
ChrisFoley   Is it possible to move the base of the shift lever...   Feb 6 2021, 07:03 AM
Cairo94507   I have ridden in a very nice 914-6 that seemed to ...   Feb 6 2021, 08:35 AM
mepstein   I have ridden in a very nice 914-6 that seemed to...   Feb 6 2021, 08:43 AM
gereed75   My original six with side shifter did this. From ...   Feb 6 2021, 09:50 AM
ChrisFoley   Never realized this clearance hole was different ...   Feb 6 2021, 11:06 AM
raynekat   The sideshift rod moves left and right at the shi...   Feb 6 2021, 03:43 PM
Krieger   I am glad you posted this. I have had this issue ...   Feb 6 2021, 10:19 AM
Retroracer   So I just went through this recently - here's ...   Feb 6 2021, 04:56 PM
raynekat   What a pain to remove the seats. I've got GTS ...   Feb 6 2021, 05:38 PM
914Toy   :popcorn:   Feb 6 2021, 06:41 PM
raynekat   Carpeting pealed back revealing the sound deadenin...   Feb 6 2021, 09:15 PM
raynekat   So how to cut the hole??? Many options. Jigsaw, ci...   Feb 6 2021, 09:27 PM
raynekat   So how'd we do? Here's the money shot. ...   Feb 6 2021, 09:34 PM
PlaysWithCars   Thanks to Raynecat for pointing me to his thread. ...   Feb 6 2021, 11:24 PM
Cairo94507   @rayneKat - Excellent photos and work. Looking f...   Feb 7 2021, 08:44 AM
mepstein   [b]@[url=http://www.914world.com/bbs2/index.php?s...   Feb 7 2021, 01:51 PM
raynekat   [b]@[url=http://www.914world.com/bbs2/index.php?...   Feb 7 2021, 02:04 PM
zoomCat   What does this bulkhead look like on side shift ca...   Feb 7 2021, 01:33 PM
raynekat   That die grinder made quick work out of opening up...   Feb 7 2021, 01:49 PM
mepstein   A magnet might work well to clean up the shavings.   Feb 7 2021, 02:40 PM
raynekat   A magnet might work well to clean up the shavings...   Feb 7 2021, 04:07 PM
raynekat   I'll have to admit that this is a pretty crude...   Feb 7 2021, 06:30 PM
bkrantz   Doug, just a thought. How much bigger/wider do yo...   Feb 7 2021, 08:06 PM
raynekat   I likely needed more space than hitting a wedge in...   Feb 7 2021, 08:25 PM
PlaysWithCars   @bdstone914 Honestly I'm not sure if my car ...   Feb 7 2021, 08:41 PM
raynekat   My car was a 1971 914-4 chassis with the original ...   Feb 7 2021, 09:26 PM
raynekat   Took the car out for a quick spin today. So very ...   Feb 8 2021, 07:30 PM


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