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> Ball joint/strut wedge pin, Pulling through hole
rjames
post Jun 11 2024, 08:25 PM
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So I got one of the ball joints installed into the strut housing without any issues. Went to do the other one and got the wedge pin tapped almost flush and then went to tighten the nut and got to 20 foot pounds (spec is 33) before the wedge pin started pulling through. WTF?!
Is it safe to leave it like this? This is a wedge pin from Porsche.
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technicalninja
post Jun 17 2024, 08:49 PM
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QUOTE(Superhawk996 @ Jun 17 2024, 06:58 PM) *

Splitting hairs:

I would drive the wedge in with a brass drift until it stops moving. Then torque to 16-19 lb-ft. Let the pin fall where it may.

Alternatively. Move on. Recheck torque after driving 10-20 miles.


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See my post #25

If you just used the nut, you can retorque and should.

If you also used Loctite you cannot.
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rjames
post Jun 17 2024, 09:14 PM
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QUOTE(technicalninja @ Jun 17 2024, 07:49 PM) *

QUOTE(Superhawk996 @ Jun 17 2024, 06:58 PM) *

Splitting hairs:

I would drive the wedge in with a brass drift until it stops moving. Then torque to 16-19 lb-ft. Let the pin fall where it may.

Alternatively. Move on. Recheck torque after driving 10-20 miles.


(IMG:style_emoticons/default/agree.gif)

See my post #25

If you just used the nut, you can retorque and should.

If you also used Loctite you cannot.


I ended up using the new nut from Pelican with the locktight already applied because one of my original locking nuts didn’t have much resistance when I was threading it on.

I’m not going tap the pin in further as I’m afraid that it will damage the ball joint stud because my guess is that the stud helped to keep the pin from being pulled further in when I was tightening the nut.

I used marking paint on the nuts so that I’ll be able to tell if anything moves. Someone before me must have inadvertently widened the hole the pin goes in.


…or I should I just try and find another late strut housing?
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Superhawk996
post Jun 18 2024, 12:42 PM
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QUOTE(rjames @ Jun 17 2024, 11:14 PM) *



I’m not going tap the pin in further as I’m afraid that it will damage the ball joint stud because my guess is that the stud helped to keep the pin from being pulled further in when I was tightening the nut.

I used marking paint on the nuts so that I’ll be able to tell if anything moves. Someone before me must have inadvertently widened the hole the pin goes in.


…or I should I just try and find another late strut housing?

I think you’re missing how the design functions.

It is intended to be an interference fit between the wedge bolt compound taper and the ball stud V. You cannot damage the ball stud by having the wedge drive up into it. That is the way it’s intended to fit. When the wedge bolt finally goes to full interference with the ball stud, it effectively locks everything into place.

There is a higher chance of me hitting the lotto than of you needing a new strut. Well maybe that’s an exaggeration but you get the point.

And having said that, don’t freak out and redo anything. Monitor your paint marks as you stated. I’d bet as you’ve assembled and torqued, you’ll be fine. If you hear any noise or perceive any looseness then drift the wedge in further, clean the nut, add blue Loctite, retorque.
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Posts in this topic
rjames   Ball joint/strut wedge pin   Jun 11 2024, 08:25 PM
mepstein   Is the nut bottoming out on the pin. I would do so...   Jun 12 2024, 06:01 AM
friethmiller   Watch out! The Haynes manual has a typo in th...   Jun 12 2024, 06:59 AM
rjames   I was able to tighten the other strut to 33 foot l...   Jun 12 2024, 07:49 AM
Shivers   From a thread at the bird board "(16 ft-lbs ...   Jun 12 2024, 07:53 AM
technicalninja   The pin is compromised, nothing else. I'd rep...   Jun 12 2024, 08:02 AM
friethmiller   The pin is compromised, nothing else. I'd re...   Jun 12 2024, 08:09 AM
rjames   The pin is compromised, nothing else. I'd re...   Jun 12 2024, 08:18 AM
technicalninja   The possibility of the resultant ball of metal (le...   Jun 12 2024, 08:39 AM
technicalninja   I disagreed with your method of ball joint to stru...   Jun 12 2024, 09:02 AM
rjames   I disagreed with your method of ball joint to str...   Jun 12 2024, 09:34 AM
Shivers   I'll post an update when the pins arrive and...   Jun 12 2024, 12:47 PM
Superhawk996   By design the wedge pin cannot pull through though...   Jun 12 2024, 10:01 AM
rjames   By design the wedge pin cannot pull through thoug...   Jun 12 2024, 10:03 AM
sixnotfour   correct ball joint ? v notch versus radius groove....   Jun 12 2024, 12:13 PM
rjames   correct ball joint ? v notch versus radius groove...   Jun 12 2024, 12:42 PM
rhodyguy   Do not attempt to draw the wedge pin in with the n...   Jun 12 2024, 01:37 PM
rjames   Do not attempt to draw the wedge pin in with the ...   Jun 12 2024, 01:48 PM
technicalninja   The Koni instructions say to add antifreeze to ...   Jun 12 2024, 07:13 PM
rjames   The Koni instructions say to add antifreeze to...   Jun 12 2024, 07:58 PM
914sgofast2   Are you sure that the hole in the strut housing wh...   Jun 12 2024, 07:27 PM
rjames   Are you sure that the hole in the strut housing w...   Jun 12 2024, 08:00 PM
East coaster   Maybe someone had replaced the strut with the olde...   Jun 12 2024, 08:15 PM
mepstein   Maybe someone had replaced the strut with the old...   Jun 12 2024, 08:19 PM
technicalninja   The struts are sealed then. I'd use oil/ATF a...   Jun 12 2024, 08:25 PM
rjames   The struts are sealed then. I'd use oil/ATF ...   Jun 12 2024, 08:47 PM
rjames   Forgot to add that I appreciate everyone’s input...   Jun 12 2024, 08:47 PM
rjames   So I ordered a supposedly Porsche wedge pin lock n...   Jun 16 2024, 01:07 PM
Superhawk996   You’re totally overthinking this which isn’t b...   Jun 16 2024, 01:49 PM
technicalninja   :agree: +1 for the mechanical class 4 nut. I...   Jun 16 2024, 01:57 PM
rjames   Thanks for the feedback. I’ll use the old nuts a...   Jun 16 2024, 02:10 PM
rjames   So this is where I ended up at when tightening the...   Jun 17 2024, 05:24 PM
Superhawk996   Splitting hairs: I would drive the wedge in with...   Jun 17 2024, 05:58 PM
technicalninja   Splitting hairs: I would drive the wedge in wit...   Jun 17 2024, 08:49 PM
rjames   Splitting hairs: I would drive the wedge in wi...   Jun 17 2024, 09:14 PM
Superhawk996   I’m not going tap the pin in further as I’m...   Jun 18 2024, 12:42 PM
rhodyguy   The taper shape of the hole self stops the wedge s...   Jun 18 2024, 05:45 PM


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