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> Oh joy....engine wiring harness fun begins, starting to wire up the LINK fuel inject
Mueller
post May 2 2005, 10:39 AM
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sorry for the Andy-esque photo (IMG:http://www.914world.com/bbs2/html/emoticons/smile.gif)

Started to read the install manual for the Link fuel injection/ignition controller last night as well as the wiring for the Mallory CDI which will be used as well (IMG:http://www.914world.com/bbs2/html/emoticons/wacko.gif)

Man, wiring is never fun, the hardest part I think will be laying everything out and figuring out how to run the wires so that it looks like a clean install....I'm still not sure if I'll be shrink tubing the entire harness or use the wire harness specific cloth-type tape.



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lapuwali
post May 2 2005, 02:46 PM
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QUOTE (bowlsby @ May 2 2005, 11:52 AM)

The split tube casing really does not belong in an engine bay, as a permanent solution. Not only do it and its funky intersection pieces look cheesy, it really has very limited performance. It is not very heat resistant and does not seal out dirt and liquid contaminants. The casing is there to configure and protect the wiring. The boots or connectors preotefct the terminations and connections. Corrugated split tube is made for interior, protected uses not subject to open engine bay-type environments. It is accessible so wires can be reconfigured easily, but this should only be considered for temporary use. The sharp edges of the tubing can be a paint too.

You really want to shrink tube this harness permanently for a couple simple reasons:

The shrink tube adds insulation value (somewhere around about 200F protection) to protect the wiring from heat damage. As a casing it also effectively seals the internal wiring and connectors from contamination from oil and water, that will negatively affect the wire terminal connections.

A goodly number of OEMs disagree with your experience regarding the split harness tubes, as a glance into the engine bays in quite a few recently manufactured cars will attest. Perhaps there's higher performance split tubing in use now than whatever you're familiar with. Some of this stuff is now rated for temps over 250dC. There's one outfit that sells some reflective stuff that they claim will survive one inch away from a 500dC heat source, like an exhaust pipe.

I believe I indicated above that the ENDS of the wiring at the connectors should be heat-shrinked, so we agree there. I just don't like the idea of heat-shrinking the whole thing for serviceability reasons. I don't deny it will protect it, and perhaps will do a better job than the split tubing will. The tubing is mostly there to prevent chafing and to keep wires bundled and tidy. Since our engine bays are open, the sun can cause the insulation colors and labelling to fade over time without UV protection, which the tubing will also provide.



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Posts in this topic
Mueller   Oh joy....engine wiring harness fun begins   May 2 2005, 10:39 AM
McMark   http://www.914world.com/bbs2/ht...   May 2 2005, 10:52 AM
Mueller   My wife does not like the camera phone either...we...   May 2 2005, 11:06 AM
Aaron Cox   you are a glutton for punishment mike, and thats ...   May 2 2005, 11:16 AM
Mueller   ...   May 2 2005, 11:23 AM
Aaron Cox     May 2 2005, 11:24 AM
Mueller   ...   May 2 2005, 11:39 AM
Aaron Cox   which dizzy? the link enables you to make your ow...   May 2 2005, 11:41 AM
Mueller   the Mallory distributor will be used...I could use...   May 2 2005, 11:51 AM
Aaron Cox   how do you disable the mech advance on the unilite...   May 2 2005, 11:53 AM
lapuwali   To lay everything out, mount all of the components...   May 2 2005, 11:53 AM
Mueller   James, all of my connectors are brand new and hav...   May 2 2005, 12:08 PM
lapuwali     May 2 2005, 12:40 PM
Mueller     May 2 2005, 12:41 PM
Jeff Bowlsby   Now you know I couldn't leave this one alone.....   May 2 2005, 01:52 PM
lapuwali     May 2 2005, 02:46 PM
TimT   I also think split tube looks cheesy and cheap.. ...   May 2 2005, 07:17 PM
TimT   nutter butter peanut butter cookie   May 2 2005, 07:18 PM
TimT   burp   May 2 2005, 07:19 PM
Mueller   Hey Tim....what the heck is that connector attache...   May 2 2005, 07:21 PM
TimT   Mike, that connector would be a 26 pin weather-pa...   May 2 2005, 07:32 PM
Mueller     May 2 2005, 07:44 PM
lapuwali   Tim, what's that braided stuff made out of? W...   May 2 2005, 08:10 PM
Brad Roberts   I must be doing something right.. finally.. I star...   May 2 2005, 08:15 PM
Brad Roberts   James, I bought rolls and rolls of it from the el...   May 2 2005, 08:17 PM
Mueller   <...   May 2 2005, 08:21 PM
TimT   Yeap can be had in electronic supply houses... ...   May 2 2005, 08:24 PM
TimT   Heh Mikeholio lets the cat out LOL   May 2 2005, 08:24 PM
Brad Roberts   Call me back Mueller.. I walked outside and missed...   May 2 2005, 08:34 PM
Jeff Bowlsby   James, modern cars do not have engine bays open to...   May 2 2005, 08:42 PM
Brad Roberts   Yes. I knew going in there was NO way the braided ...   May 2 2005, 08:49 PM
cha914   Ok...since this is a wiring discussion...where the...   May 2 2005, 09:22 PM
lapuwali     May 2 2005, 10:11 PM
jonwatts   Nylon braided harness covering can be bought in th...   May 2 2005, 11:25 PM
Mueller     May 3 2005, 09:15 AM
Mueller   spent some time tonight on the new harness...oh bo...   May 3 2005, 11:26 PM
Mueller   it'll take a few revisions to get it perfect ...   May 3 2005, 11:27 PM
Mueller   for the GM Weatherpack connectors, I added a littl...   May 3 2005, 11:30 PM
McMark   Real pictures! http://www....   May 4 2005, 12:10 AM
Tom Perso   http://www.914world.com/bbs2/h...   May 4 2005, 04:34 AM
Mueller     May 4 2005, 09:08 AM
Mueller   James or anyone else: any real difference between...   May 4 2005, 04:56 PM
lapuwali   Not that I know of, no. Resistors are basically j...   May 4 2005, 05:32 PM
Mueller   <...   May 4 2005, 05:39 PM
Mueller   now I know why I don't throw too many things a...   May 4 2005, 06:10 PM
Mueller   bottom view, I still need to figure out how I will...   May 4 2005, 06:11 PM
Aaron Cox   thats a lot of heatsync.... where are you going t...   May 4 2005, 06:15 PM
Britain Smith   On the topic of heat sinks, where can I get some n...   May 4 2005, 07:11 PM
Mueller     May 4 2005, 07:46 PM
Mueller   ditched the stock relay board....had to come up wi...   May 26 2005, 03:23 PM
Mueller   i then soldered them to female sockets from the 12...   May 26 2005, 03:25 PM


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