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> Exhaust Studs Broken.., need suggestions.
DougC
post Aug 9 2005, 11:05 AM
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OK, I have 3 broken exhaust studs on my 2.7 six. All but these three came out easily but these 3 were never going to move! I spray (for several days) with PB blaster, used a torch and nothing worked. Finally I bent one on purpose because I was at my wit's end and eventually broke it. I went ahead and cut the other two off in preparation for drilling. I have drilled out the originally broken one and tried using an "ease-out" but no luck (of course). I'm at the point where I can actually tap the hole for the original thread size. What size tap do I need to buy?

Doug C
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dmenche914
post Aug 9 2005, 11:28 AM
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Go to the next biggest size EZ out if possible, if you drill on center, you should be able to drill just to the edge of hitting the threads, by then if should be lossened up enough.

what sized hole did you drill? What size EZ out are you using?

The correct hole (ie biggestt that will work)and EZ-out with a little heat ought to break about any stud out.

EZ out is the way to go, I have always had success with them on exhaust studs.
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DougC   Exhaust Studs Broken..   Aug 9 2005, 11:05 AM
!   Don't know if the motor is out...but EDM works...   Aug 9 2005, 11:10 AM
Jake Raby   Send them to Jerry's Broken drill and tap... D...   Aug 9 2005, 11:27 AM
dmenche914   Go to the next biggest size EZ out if possible, if...   Aug 9 2005, 11:28 AM
lapuwali   Conversely, I've never had ANY luck with an EZ...   Aug 9 2005, 11:35 AM
ArtechnikA   go to Sears and get a set of these: Screw-Ups(OK, ...   Aug 9 2005, 12:17 PM
DougC   I've used the EZ-outs on other engines, hit or...   Aug 9 2005, 12:23 PM
DougC   Rich thanks for the link, but man I'd like to ...   Aug 9 2005, 12:29 PM
Sammy   Two ways to do it, one is electronic discharge mac...   Aug 9 2005, 12:30 PM
Sammy   EDM (electronic discharge machining) is a process ...   Aug 9 2005, 12:36 PM
ArtechnikA   if you happen to have (or borrow) a copy of Pelica...   Aug 9 2005, 12:49 PM
DougC   So, my idea of just buying the appropriate size ta...   Aug 9 2005, 01:56 PM
ArtechnikA     Aug 9 2005, 02:06 PM
DougC   OK, here's what I've done so far: -drilled...   Aug 9 2005, 02:34 PM
DougC   Rich, you asked me what size hole have I drilled a...   Aug 9 2005, 02:36 PM
TimT   As has been mentinioned, left hand drill bits are...   Aug 9 2005, 03:11 PM
ArtechnikA     Aug 9 2005, 03:23 PM
TimT   also get some pics( like dental pics), and make a...   Aug 9 2005, 03:27 PM
DougC   Hey guys those sound like great suggestions. The E...   Aug 9 2005, 04:06 PM
Jake Raby   Just make sure that you don't snap off the EZE...   Aug 9 2005, 06:24 PM
Dave-O     Aug 10 2005, 09:05 AM


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